Dewetting Process of Silver Thin Films and Its Application on Percolative Pressure Sensors with High Sensitivity

This work reports on an innovative dewetting process of silver thin films to realize percolative nanoparticle arrays (NPAs) and demonstrates its application on highly sensitive pressure sensors. The dewetting process, which is a simple and promising technique, synthesizes NPAs by breaking the as-dep...

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Veröffentlicht in:Polymers 2022-12, Vol.15 (1), p.180
Hauptverfasser: Cho, Chia-Yu, Chang, Jui-Chen, Cai, Min-Xian, Lin, Pei-Ting, Yang, Yao-Joe
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container_issue 1
container_start_page 180
container_title Polymers
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creator Cho, Chia-Yu
Chang, Jui-Chen
Cai, Min-Xian
Lin, Pei-Ting
Yang, Yao-Joe
description This work reports on an innovative dewetting process of silver thin films to realize percolative nanoparticle arrays (NPAs) and demonstrates its application on highly sensitive pressure sensors. The dewetting process, which is a simple and promising technique, synthesizes NPAs by breaking the as-deposited metal film into randomly distributed islands. The NPA properties, such as the mean particle size and the spacing between adjacent particles, can be easily tailored by controlling the dewetting temperature, as well as the as-deposited metal-film thickness. The fabricated NPAs were employed to develop gauge pressure sensors with high sensitivity. The proposed sensor consists of a sealed reference-pressure cavity, a polyimide (PI) membrane patterned with an interdigital electrode pair (IEP), and a silver NPA deposited on the IEP and the PI membrane. The operational principle of the device is based on the NPA percolation effect with deformation-dependence. The fabricated sensors exhibit rapid responses and excellent linearity at around 1 atm. The maximum sensitivity is about 0.1 kPa . The advantages of the proposed devices include ultrahigh sensitivity, a reduced thermal disturbance, and a decreased power consumption. A practical application of this pressure sensor with high resolution was demonstrated by using it to measure the relative floor height of a building.
doi_str_mv 10.3390/polym15010180
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subjects Annealing
Arrays
Deformation effects
Drying
Electron transport
Etching
Film thickness
Membranes
Micromachining
Mobile devices
Nanoparticles
Percolation
Power consumption
Pressure sensors
Sensitivity
Sensors
Silver
Thin films
title Dewetting Process of Silver Thin Films and Its Application on Percolative Pressure Sensors with High Sensitivity
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