The influence of tool quality on the machining of additive manufactured and powder metallurgy titanium alloys
This study was carried out to investigate the impact the quality of the drill bits has on the machining behavior of additive manufacturing (AM) and powder metallurgy (PM) titanium alloys. Therefore, commercially available drill bits which typically reflect two extremes of drill bit quality were sele...
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| Veröffentlicht in: | Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture Journal of engineering manufacture, 2022-11, Vol.236 (13), p.1716-1725 |
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| container_title | Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture |
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| creator | Ma, Junhui Tran, Tanny Gali, Olufisayo A. Riahi, Reza A. |
| description | This study was carried out to investigate the impact the quality of the drill bits has on the machining behavior of additive manufacturing (AM) and powder metallurgy (PM) titanium alloys. Therefore, commercially available drill bits which typically reflect two extremes of drill bit quality were selected. The performance of coated carbide twist drills, typically recommended for the drilling of wrought titanium alloys was compared with that of high-speed steel (HSS) drills. The average torque value, specific cutting energy (SCE), and tool wear were used to evaluate the drilling performance of AM and PM titanium alloys. The results of drilling tests revealed the application of the coated carbide drill resulted in lower torque and SCE values, less flank wear, and lower build-up-edge (BUE) compared with the uncoated HSS drill bits for AM fabricated titanium alloys. However, the carbide drill appeared to offer negligible improvement over the uncoated HSS drill when employed with the PM fabricated titanium alloy. In spite of the improvement in the drilling performance offered by the carbide drills for the AM titanium alloy, TiB intermetallic particles (part of the AM titanium microstructure) contributed to the damage of the coated carbide drill which would limit the drill lifetime. |
| doi_str_mv | 10.1177/09544054221080033 |
| format | Article |
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Therefore, commercially available drill bits which typically reflect two extremes of drill bit quality were selected. The performance of coated carbide twist drills, typically recommended for the drilling of wrought titanium alloys was compared with that of high-speed steel (HSS) drills. The average torque value, specific cutting energy (SCE), and tool wear were used to evaluate the drilling performance of AM and PM titanium alloys. The results of drilling tests revealed the application of the coated carbide drill resulted in lower torque and SCE values, less flank wear, and lower build-up-edge (BUE) compared with the uncoated HSS drill bits for AM fabricated titanium alloys. However, the carbide drill appeared to offer negligible improvement over the uncoated HSS drill when employed with the PM fabricated titanium alloy. In spite of the improvement in the drilling performance offered by the carbide drills for the AM titanium alloy, TiB intermetallic particles (part of the AM titanium microstructure) contributed to the damage of the coated carbide drill which would limit the drill lifetime.</description><identifier>ISSN: 0954-4054</identifier><identifier>EISSN: 2041-2975</identifier><identifier>DOI: 10.1177/09544054221080033</identifier><language>eng</language><publisher>London, England: SAGE Publications</publisher><subject>Alloy powders ; Carbides ; Cutting energy ; Cutting wear ; Drill bits ; Drilling ; Drills ; High speed tool steels ; Machining ; Metallurgical analysis ; Original ; Performance evaluation ; Powder metallurgy ; Titanium alloys ; Titanium base alloys ; Tool wear ; Torque ; Twist drills</subject><ispartof>Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture, 2022-11, Vol.236 (13), p.1716-1725</ispartof><rights>IMechE 2022</rights><rights>IMechE 2022 2022 Institution of Mechanical Engineers</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c443t-40e5e63c315c5f7d3a8717a2fe3ed3681519e1da3c7d16661f2258a3914b6e1d3</citedby><cites>FETCH-LOGICAL-c443t-40e5e63c315c5f7d3a8717a2fe3ed3681519e1da3c7d16661f2258a3914b6e1d3</cites><orcidid>0000-0002-3884-2540</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://journals.sagepub.com/doi/pdf/10.1177/09544054221080033$$EPDF$$P50$$Gsage$$Hfree_for_read</linktopdf><linktohtml>$$Uhttps://journals.sagepub.com/doi/10.1177/09544054221080033$$EHTML$$P50$$Gsage$$Hfree_for_read</linktohtml><link.rule.ids>230,314,780,784,885,21817,27922,27923,43619,43620</link.rule.ids></links><search><creatorcontrib>Ma, Junhui</creatorcontrib><creatorcontrib>Tran, Tanny</creatorcontrib><creatorcontrib>Gali, Olufisayo A.</creatorcontrib><creatorcontrib>Riahi, Reza A.</creatorcontrib><title>The influence of tool quality on the machining of additive manufactured and powder metallurgy titanium alloys</title><title>Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture</title><description>This study was carried out to investigate the impact the quality of the drill bits has on the machining behavior of additive manufacturing (AM) and powder metallurgy (PM) titanium alloys. Therefore, commercially available drill bits which typically reflect two extremes of drill bit quality were selected. The performance of coated carbide twist drills, typically recommended for the drilling of wrought titanium alloys was compared with that of high-speed steel (HSS) drills. The average torque value, specific cutting energy (SCE), and tool wear were used to evaluate the drilling performance of AM and PM titanium alloys. The results of drilling tests revealed the application of the coated carbide drill resulted in lower torque and SCE values, less flank wear, and lower build-up-edge (BUE) compared with the uncoated HSS drill bits for AM fabricated titanium alloys. However, the carbide drill appeared to offer negligible improvement over the uncoated HSS drill when employed with the PM fabricated titanium alloy. In spite of the improvement in the drilling performance offered by the carbide drills for the AM titanium alloy, TiB intermetallic particles (part of the AM titanium microstructure) contributed to the damage of the coated carbide drill which would limit the drill lifetime.</description><subject>Alloy powders</subject><subject>Carbides</subject><subject>Cutting energy</subject><subject>Cutting wear</subject><subject>Drill bits</subject><subject>Drilling</subject><subject>Drills</subject><subject>High speed tool steels</subject><subject>Machining</subject><subject>Metallurgical analysis</subject><subject>Original</subject><subject>Performance evaluation</subject><subject>Powder metallurgy</subject><subject>Titanium alloys</subject><subject>Titanium base alloys</subject><subject>Tool wear</subject><subject>Torque</subject><subject>Twist drills</subject><issn>0954-4054</issn><issn>2041-2975</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2022</creationdate><recordtype>article</recordtype><sourceid>AFRWT</sourceid><recordid>eNp1kctqHDEQRUVIwBM7H-CdIJtsxtGz1b0JBJMXGLKx10KWqmdk1NJYD4f5-6gZk5CE1Kag7rmXKgqhS0quKFXqPZmkEEQKxigZCeH8BdowIuiWTUq-RJtV367AGXpdygPppTjfoOV2D9jHOTSIFnCacU0p4Mdmgq9HnCKuHViM3fvo424FjHO--qd1GttsbG0ZHDbR4UP64SDjBaoJoeXdEVdfTfRtwX2QjuUCvZpNKPDmuZ-ju8-fbq-_bm--f_l2_fFma4Xgte8JEgZuOZVWzspxMyqqDJuBg-PDSCWdgDrDrXJ0GAY6MyZHwycq7ocu8HP04ZR7aPcLOAuxZhP0IfvF5KNOxus_lej3epee9CTUKKexB7x7DsjpsUGpevHFQggmQmpFM0UHMk5MqY6-_Qt9SC3Hft5KiVFIPpJO0RNlcyolw_xrGUr0-kH9zwe75-rkKWYHv1P_b_gJxnOc-g</recordid><startdate>20221101</startdate><enddate>20221101</enddate><creator>Ma, Junhui</creator><creator>Tran, Tanny</creator><creator>Gali, Olufisayo A.</creator><creator>Riahi, Reza A.</creator><general>SAGE Publications</general><general>SAGE PUBLICATIONS, INC</general><scope>AFRWT</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>7TB</scope><scope>8FD</scope><scope>F28</scope><scope>FR3</scope><scope>7X8</scope><scope>5PM</scope><orcidid>https://orcid.org/0000-0002-3884-2540</orcidid></search><sort><creationdate>20221101</creationdate><title>The influence of tool quality on the machining of additive manufactured and powder metallurgy titanium alloys</title><author>Ma, Junhui ; Tran, Tanny ; Gali, Olufisayo A. ; Riahi, Reza A.</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c443t-40e5e63c315c5f7d3a8717a2fe3ed3681519e1da3c7d16661f2258a3914b6e1d3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2022</creationdate><topic>Alloy powders</topic><topic>Carbides</topic><topic>Cutting energy</topic><topic>Cutting wear</topic><topic>Drill bits</topic><topic>Drilling</topic><topic>Drills</topic><topic>High speed tool steels</topic><topic>Machining</topic><topic>Metallurgical analysis</topic><topic>Original</topic><topic>Performance evaluation</topic><topic>Powder metallurgy</topic><topic>Titanium alloys</topic><topic>Titanium base alloys</topic><topic>Tool wear</topic><topic>Torque</topic><topic>Twist drills</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Ma, Junhui</creatorcontrib><creatorcontrib>Tran, Tanny</creatorcontrib><creatorcontrib>Gali, Olufisayo A.</creatorcontrib><creatorcontrib>Riahi, Reza A.</creatorcontrib><collection>Sage Journals GOLD Open Access 2024</collection><collection>CrossRef</collection><collection>Mechanical & Transportation Engineering Abstracts</collection><collection>Technology Research Database</collection><collection>ANTE: Abstracts in New Technology & Engineering</collection><collection>Engineering Research Database</collection><collection>MEDLINE - Academic</collection><collection>PubMed Central (Full Participant titles)</collection><jtitle>Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Ma, Junhui</au><au>Tran, Tanny</au><au>Gali, Olufisayo A.</au><au>Riahi, Reza A.</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>The influence of tool quality on the machining of additive manufactured and powder metallurgy titanium alloys</atitle><jtitle>Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture</jtitle><date>2022-11-01</date><risdate>2022</risdate><volume>236</volume><issue>13</issue><spage>1716</spage><epage>1725</epage><pages>1716-1725</pages><issn>0954-4054</issn><eissn>2041-2975</eissn><abstract>This study was carried out to investigate the impact the quality of the drill bits has on the machining behavior of additive manufacturing (AM) and powder metallurgy (PM) titanium alloys. Therefore, commercially available drill bits which typically reflect two extremes of drill bit quality were selected. The performance of coated carbide twist drills, typically recommended for the drilling of wrought titanium alloys was compared with that of high-speed steel (HSS) drills. The average torque value, specific cutting energy (SCE), and tool wear were used to evaluate the drilling performance of AM and PM titanium alloys. The results of drilling tests revealed the application of the coated carbide drill resulted in lower torque and SCE values, less flank wear, and lower build-up-edge (BUE) compared with the uncoated HSS drill bits for AM fabricated titanium alloys. However, the carbide drill appeared to offer negligible improvement over the uncoated HSS drill when employed with the PM fabricated titanium alloy. In spite of the improvement in the drilling performance offered by the carbide drills for the AM titanium alloy, TiB intermetallic particles (part of the AM titanium microstructure) contributed to the damage of the coated carbide drill which would limit the drill lifetime.</abstract><cop>London, England</cop><pub>SAGE Publications</pub><doi>10.1177/09544054221080033</doi><tpages>10</tpages><orcidid>https://orcid.org/0000-0002-3884-2540</orcidid><oa>free_for_read</oa></addata></record> |
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| identifier | ISSN: 0954-4054 |
| ispartof | Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture, 2022-11, Vol.236 (13), p.1716-1725 |
| issn | 0954-4054 2041-2975 |
| language | eng |
| recordid | cdi_pubmedcentral_primary_oai_pubmedcentral_nih_gov_9478598 |
| source | SAGE Complete A-Z List |
| subjects | Alloy powders Carbides Cutting energy Cutting wear Drill bits Drilling Drills High speed tool steels Machining Metallurgical analysis Original Performance evaluation Powder metallurgy Titanium alloys Titanium base alloys Tool wear Torque Twist drills |
| title | The influence of tool quality on the machining of additive manufactured and powder metallurgy titanium alloys |
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