New Aluminum Syntactic Foam: Synthesis and Mechanical Characterization
Metal matrix syntactic foams (MMSF) are advanced cellular materials constituted by a system of a minimum of two phases, in which a dispersion of hollow particles is embedded by a continuous metal matrix. The incorporation of porous fillers favors the development of low-density materials with excepti...
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| Veröffentlicht in: | Materials 2022-08, Vol.15 (15), p.5320 |
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| creator | Sánchez de la Muela, A. M. García Cambronero, L. E. Malheiros, L. F. Ruiz-Román, J. M. |
| description | Metal matrix syntactic foams (MMSF) are advanced cellular materials constituted by a system of a minimum of two phases, in which a dispersion of hollow particles is embedded by a continuous metal matrix. The incorporation of porous fillers favors the development of low-density materials with exceptional behavior for damping vibrations, impacts, and blast effects, shielding acoustic, thermal, and electromagnetic energies. There are three main techniques to produce them: infiltration casting technique (ICT), stir casting technique (SCT), and powder metallurgy technique (P/M). The first two techniques are used for embedding filler into lower melting point metallic matrices than fillers, in contrast to P/M. The present study demonstrates the feasibility of producing MMSF with components of similar melting points by ICT. The fillers were synthesized in-situ with aluminum and a natural foaming agent from wastes of Spanish white marble quarries. These novel aluminum syntactic foams (ASF) were mechanically characterized following the ISO-13314 and exhibited a porosity, plateau stress, and energy absorption capacity of 41%, 37.65 MPa, 8.62 MJ/m3 (at 35% of densification), respectively. These properties are slightly superior to equal porosity LECA ASF, making these novel ASF suitable for the same applications as LECA-ASF. |
| doi_str_mv | 10.3390/ma15155320 |
| format | Article |
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M. ; García Cambronero, L. E. ; Malheiros, L. F. ; Ruiz-Román, J. M.</creator><creatorcontrib>Sánchez de la Muela, A. M. ; García Cambronero, L. E. ; Malheiros, L. F. ; Ruiz-Román, J. M.</creatorcontrib><description>Metal matrix syntactic foams (MMSF) are advanced cellular materials constituted by a system of a minimum of two phases, in which a dispersion of hollow particles is embedded by a continuous metal matrix. The incorporation of porous fillers favors the development of low-density materials with exceptional behavior for damping vibrations, impacts, and blast effects, shielding acoustic, thermal, and electromagnetic energies. There are three main techniques to produce them: infiltration casting technique (ICT), stir casting technique (SCT), and powder metallurgy technique (P/M). The first two techniques are used for embedding filler into lower melting point metallic matrices than fillers, in contrast to P/M. The present study demonstrates the feasibility of producing MMSF with components of similar melting points by ICT. The fillers were synthesized in-situ with aluminum and a natural foaming agent from wastes of Spanish white marble quarries. These novel aluminum syntactic foams (ASF) were mechanically characterized following the ISO-13314 and exhibited a porosity, plateau stress, and energy absorption capacity of 41%, 37.65 MPa, 8.62 MJ/m3 (at 35% of densification), respectively. These properties are slightly superior to equal porosity LECA ASF, making these novel ASF suitable for the same applications as LECA-ASF.</description><identifier>ISSN: 1996-1944</identifier><identifier>EISSN: 1996-1944</identifier><identifier>DOI: 10.3390/ma15155320</identifier><identifier>PMID: 35955263</identifier><language>eng</language><publisher>Basel: MDPI AG</publisher><subject>Alloys ; Aluminum ; Damping ; Densification ; Embedding ; Energy ; Energy absorption ; Feasibility studies ; Fillers ; Foamed metals ; Foaming agents ; Low carbon steel ; Low density materials ; Mechanical properties ; Melting points ; Morphology ; Porosity ; Porous media ; Powder metallurgy ; Quarries ; Syntactic foams</subject><ispartof>Materials, 2022-08, Vol.15 (15), p.5320</ispartof><rights>2022 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). 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The first two techniques are used for embedding filler into lower melting point metallic matrices than fillers, in contrast to P/M. The present study demonstrates the feasibility of producing MMSF with components of similar melting points by ICT. The fillers were synthesized in-situ with aluminum and a natural foaming agent from wastes of Spanish white marble quarries. These novel aluminum syntactic foams (ASF) were mechanically characterized following the ISO-13314 and exhibited a porosity, plateau stress, and energy absorption capacity of 41%, 37.65 MPa, 8.62 MJ/m3 (at 35% of densification), respectively. These properties are slightly superior to equal porosity LECA ASF, making these novel ASF suitable for the same applications as LECA-ASF.</description><subject>Alloys</subject><subject>Aluminum</subject><subject>Damping</subject><subject>Densification</subject><subject>Embedding</subject><subject>Energy</subject><subject>Energy absorption</subject><subject>Feasibility studies</subject><subject>Fillers</subject><subject>Foamed metals</subject><subject>Foaming agents</subject><subject>Low carbon steel</subject><subject>Low density materials</subject><subject>Mechanical properties</subject><subject>Melting points</subject><subject>Morphology</subject><subject>Porosity</subject><subject>Porous media</subject><subject>Powder metallurgy</subject><subject>Quarries</subject><subject>Syntactic foams</subject><issn>1996-1944</issn><issn>1996-1944</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2022</creationdate><recordtype>article</recordtype><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNpdkU1LAzEQhoMottRe_AULXkSoJplks_EgSLEqVD2o55DNpjZlN1uTXaX-ere2-DUMzAzz8DLDi9AhwacAEp9VmnDCOVC8g_pEynREJGO7v_oeGsa4wF0AkIzKfdQDLjmnKfTR5N6-J5dlWznfVsnjyjfaNM4kk1pX51_z3EYXE-2L5M6aufbO6DIZz3XoQBvch25c7Q_Q3kyX0Q63dYCeJ1dP45vR9OH6dnw5HRnIoBlBXhieS50yIYwUVAhZ8DxltABK8hnPi9TkttCMFWCo6ZKmVpgcMBgh2QwG6GKju2zzyhbG-iboUi2Dq3RYqVo79Xfj3Vy91G9KQiozijuB461AqF9bGxtVuWhsWWpv6zYqKjAlWcYI69Cjf-iiboPv3ltTWDAuQXTUyYYyoY4x2Nn3MQSrtUPqxyH4BLR6ggk</recordid><startdate>20220802</startdate><enddate>20220802</enddate><creator>Sánchez de la Muela, A. 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There are three main techniques to produce them: infiltration casting technique (ICT), stir casting technique (SCT), and powder metallurgy technique (P/M). The first two techniques are used for embedding filler into lower melting point metallic matrices than fillers, in contrast to P/M. The present study demonstrates the feasibility of producing MMSF with components of similar melting points by ICT. The fillers were synthesized in-situ with aluminum and a natural foaming agent from wastes of Spanish white marble quarries. These novel aluminum syntactic foams (ASF) were mechanically characterized following the ISO-13314 and exhibited a porosity, plateau stress, and energy absorption capacity of 41%, 37.65 MPa, 8.62 MJ/m3 (at 35% of densification), respectively. 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| source | PubMed Central Open Access; MDPI - Multidisciplinary Digital Publishing Institute; EZB-FREE-00999 freely available EZB journals; PubMed Central; Free Full-Text Journals in Chemistry |
| subjects | Alloys Aluminum Damping Densification Embedding Energy Energy absorption Feasibility studies Fillers Foamed metals Foaming agents Low carbon steel Low density materials Mechanical properties Melting points Morphology Porosity Porous media Powder metallurgy Quarries Syntactic foams |
| title | New Aluminum Syntactic Foam: Synthesis and Mechanical Characterization |
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