Application-Driven Material Design of Printable Strain Hardening Cementitious Composites (SHCC)
The creation of concrete shells from customized prefabricated modules is a novel approach that facilitates the construction of free-form surfaces considerably. In the framework of the Adaptive Concrete Diamond Construction (ACDC) project at TU Dresden, a material for 3D printing of the outer contour...
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description | The creation of concrete shells from customized prefabricated modules is a novel approach that facilitates the construction of free-form surfaces considerably. In the framework of the Adaptive Concrete Diamond Construction (ACDC) project at TU Dresden, a material for 3D printing of the outer contours of such modules has been developed based on the principles of Strain Hardening Cementitious Composite (SHCC). In addition to its high ductility, the required material must also be suitable for 3D printing while enabling the achievement of high geometric accuracy in the manufacture of the modules. To gain the required performance, cellulose ether and starch ether were used specifically to extend the open time, for a longer period of maintaining initial workability, as well as for enhancing shape stability and surface quality. An extensive experimental program was carried out to evaluate the outcomes of the material modifications, including flow table tests, water retention tests, and several specific tests to determine the adhesiveness of the fresh SHCC. For hardened SHCC, surface roughness was assessed using a laser 3D scanner in addition to testing its mechanical properties. |
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In the framework of the Adaptive Concrete Diamond Construction (ACDC) project at TU Dresden, a material for 3D printing of the outer contours of such modules has been developed based on the principles of Strain Hardening Cementitious Composite (SHCC). In addition to its high ductility, the required material must also be suitable for 3D printing while enabling the achievement of high geometric accuracy in the manufacture of the modules. To gain the required performance, cellulose ether and starch ether were used specifically to extend the open time, for a longer period of maintaining initial workability, as well as for enhancing shape stability and surface quality. An extensive experimental program was carried out to evaluate the outcomes of the material modifications, including flow table tests, water retention tests, and several specific tests to determine the adhesiveness of the fresh SHCC. For hardened SHCC, surface roughness was assessed using a laser 3D scanner in addition to testing its mechanical properties.</description><identifier>ISSN: 1996-1944</identifier><identifier>EISSN: 1996-1944</identifier><identifier>DOI: 10.3390/ma15051631</identifier><identifier>PMID: 35268864</identifier><language>eng</language><publisher>Switzerland: MDPI AG</publisher><subject>3-D printers ; Automation ; Carbon ; Cellulose ethers ; Concrete ; Concrete construction ; Construction ; Diamonds ; Free form ; Geometric accuracy ; Mechanical properties ; Modules ; Strain hardening ; Stress concentration ; Surface geometry ; Surface properties ; Surface roughness ; Surface stability ; Tension tests ; Three dimensional printing ; Workability</subject><ispartof>Materials, 2022-02, Vol.15 (5), p.1631</ispartof><rights>2022 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). 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For hardened SHCC, surface roughness was assessed using a laser 3D scanner in addition to testing its mechanical properties.</description><subject>3-D printers</subject><subject>Automation</subject><subject>Carbon</subject><subject>Cellulose ethers</subject><subject>Concrete</subject><subject>Concrete construction</subject><subject>Construction</subject><subject>Diamonds</subject><subject>Free form</subject><subject>Geometric accuracy</subject><subject>Mechanical properties</subject><subject>Modules</subject><subject>Strain hardening</subject><subject>Stress concentration</subject><subject>Surface geometry</subject><subject>Surface properties</subject><subject>Surface roughness</subject><subject>Surface stability</subject><subject>Tension tests</subject><subject>Three dimensional printing</subject><subject>Workability</subject><issn>1996-1944</issn><issn>1996-1944</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2022</creationdate><recordtype>article</recordtype><sourceid>BENPR</sourceid><recordid>eNpdkV9rFTEQxYMottS--AEk4EsrrObfJpsXoWzVK1QUqs9hbnb2mrKbrMnegt_e1NZanZcZmB9nznAIec7ZayktezMDb1nLteSPyCG3VjfcKvX4wXxAjku5YrWk5J2wT8mBbIXuOq0OiTtblil4WEOKzXkO1xjpJ1gxB5joOZawizSN9EsOcYXthPRyzRAi3UAeMIa4oz3OGNdQBfaF9mleUgkrFnpyuen702fkyQhTweO7fkS-vX_3td80F58_fOzPLhqvmF4bI83gBQzMatN2mo2tBlAWt4CaqUFCJ7QchVcWuBFby7hQGhUMIKW3fpBH5O2t7rLfzjj4ainD5JYcZsg_XYLg_t3E8N3t0rXrLOdCiypwcieQ0489ltXNoXicJohYP3P1fmcEY0ZV9OV_6FXa51jfu6GM6Yz9Tb26pXxOpWQc781w5m6ic3-jq_CLh_bv0T9ByV_LFZPM</recordid><startdate>20220222</startdate><enddate>20220222</enddate><creator>Ivaniuk, Egor</creator><creator>Ivanova, Irina</creator><creator>Sokolov, Dmitrii</creator><creator>Tošić, Zlata</creator><creator>Eichenauer, Martin Friedrich</creator><creator>Lordick, Daniel</creator><creator>Mechtcherine, Viktor</creator><general>MDPI AG</general><general>MDPI</general><scope>NPM</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>7SR</scope><scope>8FD</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>JG9</scope><scope>KB.</scope><scope>PDBOC</scope><scope>PIMPY</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>7X8</scope><scope>5PM</scope><orcidid>https://orcid.org/0000-0001-9739-4728</orcidid><orcidid>https://orcid.org/0000-0003-4012-4203</orcidid><orcidid>https://orcid.org/0000-0002-0905-9557</orcidid><orcidid>https://orcid.org/0000-0002-4685-7064</orcidid><orcidid>https://orcid.org/0000-0002-6276-2452</orcidid></search><sort><creationdate>20220222</creationdate><title>Application-Driven Material Design of Printable Strain Hardening Cementitious Composites (SHCC)</title><author>Ivaniuk, Egor ; 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subjects | 3-D printers Automation Carbon Cellulose ethers Concrete Concrete construction Construction Diamonds Free form Geometric accuracy Mechanical properties Modules Strain hardening Stress concentration Surface geometry Surface properties Surface roughness Surface stability Tension tests Three dimensional printing Workability |
title | Application-Driven Material Design of Printable Strain Hardening Cementitious Composites (SHCC) |
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