An Experimentally Aided Operational Virtual Prototyping to Obtain the Best Spindle Speed during Face Milling of Large-Size Structures
The paper presents an original method concerning the problem of vibration reduction in the general case while milling large-size and geometrically complex details with the use of an innovative approach to the selection of spindle speed. A computational model is obtained by applying the so-called ope...
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| Veröffentlicht in: | Materials 2021-11, Vol.14 (21), p.6562 |
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| creator | Kaliński, Krzysztof J Galewski, Marek A Mazur, Michał R Stawicka-Morawska, Natalia |
| description | The paper presents an original method concerning the problem of vibration reduction in the general case while milling large-size and geometrically complex details with the use of an innovative approach to the selection of spindle speed. A computational model is obtained by applying the so-called operational approach to identify the parameters of the workpiece modal model. Thanks to the experimental modal analysis results, modal subsystem identification was performed and reliable process data for simulation studies were obtained. Next, simulations of the milling process, for successive values of the spindle speed, are repeated until the best vibration state of the workpiece is obtained. For this purpose, the root mean square values of the time plots of vibration displacements are examined. The effectiveness of the approach proposed for reducing vibrations in the process of face milling is verified on the basis of the results of appropriate experimental investigations. The economic profitability of the implementation of the operational technique in the production practice of enterprises dealing with mechanical processing is demonstrated as well. |
| doi_str_mv | 10.3390/ma14216562 |
| format | Article |
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A computational model is obtained by applying the so-called operational approach to identify the parameters of the workpiece modal model. Thanks to the experimental modal analysis results, modal subsystem identification was performed and reliable process data for simulation studies were obtained. Next, simulations of the milling process, for successive values of the spindle speed, are repeated until the best vibration state of the workpiece is obtained. For this purpose, the root mean square values of the time plots of vibration displacements are examined. The effectiveness of the approach proposed for reducing vibrations in the process of face milling is verified on the basis of the results of appropriate experimental investigations. The economic profitability of the implementation of the operational technique in the production practice of enterprises dealing with mechanical processing is demonstrated as well.</description><identifier>ISSN: 1996-1944</identifier><identifier>EISSN: 1996-1944</identifier><identifier>DOI: 10.3390/ma14216562</identifier><identifier>PMID: 34772080</identifier><language>eng</language><publisher>Switzerland: MDPI AG</publisher><subject>Efficiency ; Face milling ; Field programmable gate arrays ; Mean square values ; Methods ; Modal analysis ; Optimization techniques ; Parameter identification ; Profitability ; Simulation ; Software ; Spindles ; Subsystems ; Vibration ; Vibration control ; Virtual prototyping ; Workpieces</subject><ispartof>Materials, 2021-11, Vol.14 (21), p.6562</ispartof><rights>2021 by the authors. Licensee MDPI, Basel, Switzerland. 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| subjects | Efficiency Face milling Field programmable gate arrays Mean square values Methods Modal analysis Optimization techniques Parameter identification Profitability Simulation Software Spindles Subsystems Vibration Vibration control Virtual prototyping Workpieces |
| title | An Experimentally Aided Operational Virtual Prototyping to Obtain the Best Spindle Speed during Face Milling of Large-Size Structures |
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