Effect of SiC Addition to Al2O3 Ceramics Used in Cutting Tools
In this study, the effect of the addition of silicon carbide to alumina ceramics commonly used in cutting tool applications is addressed. Performance of Al2O3–SiC composite cutting inserts during the machining of hardened steels and ductile iron was compared to the results obtained for a cutting too...
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creator | Gevorkyan, Edwin Rucki, Mirosław Panchenko, Sergey Sofronov, Dmitry Chałko, Leszek Mazur, Tomasz |
description | In this study, the effect of the addition of silicon carbide to alumina ceramics commonly used in cutting tool applications is addressed. Performance of Al2O3–SiC composite cutting inserts during the machining of hardened steels and ductile iron was compared to the results obtained for a cutting tool made out of 99 wt.% Al2O3, Al2O3–TiC, Al2O3–TiC–ZrO2, and Al2O3–TiN. In almost all tests, the composite with silicon carbide demonstrated better wear resistance, longer tool lifetime, and the ability to cut at higher speeds. The enhanced properties of cutting tools with SiC can be attributed to the morphology and dimensions of the inclusions in the matrix as well as to the strength of the interphase boundaries, small porosity, and lack of high inner stresses in the volume. |
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Performance of Al2O3–SiC composite cutting inserts during the machining of hardened steels and ductile iron was compared to the results obtained for a cutting tool made out of 99 wt.% Al2O3, Al2O3–TiC, Al2O3–TiC–ZrO2, and Al2O3–TiN. In almost all tests, the composite with silicon carbide demonstrated better wear resistance, longer tool lifetime, and the ability to cut at higher speeds. The enhanced properties of cutting tools with SiC can be attributed to the morphology and dimensions of the inclusions in the matrix as well as to the strength of the interphase boundaries, small porosity, and lack of high inner stresses in the volume.</description><identifier>ISSN: 1996-1944</identifier><identifier>EISSN: 1996-1944</identifier><identifier>DOI: 10.3390/ma13225195</identifier><identifier>PMID: 33213033</identifier><language>eng</language><publisher>Basel: MDPI AG</publisher><subject>Alumina ; Aluminum oxide ; Carbide tools ; Ceramic fibers ; Ceramic tools ; Ceramics ; Cutting tools ; Heat conductivity ; Hot pressing ; Inclusions ; Inserts ; Machining ; Mechanical properties ; Morphology ; Nodular iron ; Porosity ; Powder metallurgy ; Silicon carbide ; Sintering ; Titanium alloys ; Titanium carbide ; Tool wear ; Wear resistance ; Zirconium dioxide</subject><ispartof>Materials, 2020-11, Vol.13 (22), p.5195</ispartof><rights>2020. This work is licensed under http://creativecommons.org/licenses/by/3.0/ (the “License”). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.</rights><rights>2020 by the authors. 2020</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c383t-b5e0f44e92a5bf45a8ccd2fe9a213e33bd439d78dcdc3c6c1c05395fd1ed7e413</citedby><cites>FETCH-LOGICAL-c383t-b5e0f44e92a5bf45a8ccd2fe9a213e33bd439d78dcdc3c6c1c05395fd1ed7e413</cites><orcidid>0000-0003-0521-3577 ; 0000-0001-7666-7686 ; 0000-0002-6179-1091 ; 0000-0001-8463-506X</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://www.ncbi.nlm.nih.gov/pmc/articles/PMC7698574/pdf/$$EPDF$$P50$$Gpubmedcentral$$Hfree_for_read</linktopdf><linktohtml>$$Uhttps://www.ncbi.nlm.nih.gov/pmc/articles/PMC7698574/$$EHTML$$P50$$Gpubmedcentral$$Hfree_for_read</linktohtml><link.rule.ids>230,314,727,780,784,885,27924,27925,53791,53793</link.rule.ids></links><search><creatorcontrib>Gevorkyan, Edwin</creatorcontrib><creatorcontrib>Rucki, Mirosław</creatorcontrib><creatorcontrib>Panchenko, Sergey</creatorcontrib><creatorcontrib>Sofronov, Dmitry</creatorcontrib><creatorcontrib>Chałko, Leszek</creatorcontrib><creatorcontrib>Mazur, Tomasz</creatorcontrib><title>Effect of SiC Addition to Al2O3 Ceramics Used in Cutting Tools</title><title>Materials</title><description>In this study, the effect of the addition of silicon carbide to alumina ceramics commonly used in cutting tool applications is addressed. Performance of Al2O3–SiC composite cutting inserts during the machining of hardened steels and ductile iron was compared to the results obtained for a cutting tool made out of 99 wt.% Al2O3, Al2O3–TiC, Al2O3–TiC–ZrO2, and Al2O3–TiN. In almost all tests, the composite with silicon carbide demonstrated better wear resistance, longer tool lifetime, and the ability to cut at higher speeds. 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Performance of Al2O3–SiC composite cutting inserts during the machining of hardened steels and ductile iron was compared to the results obtained for a cutting tool made out of 99 wt.% Al2O3, Al2O3–TiC, Al2O3–TiC–ZrO2, and Al2O3–TiN. In almost all tests, the composite with silicon carbide demonstrated better wear resistance, longer tool lifetime, and the ability to cut at higher speeds. 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subjects | Alumina Aluminum oxide Carbide tools Ceramic fibers Ceramic tools Ceramics Cutting tools Heat conductivity Hot pressing Inclusions Inserts Machining Mechanical properties Morphology Nodular iron Porosity Powder metallurgy Silicon carbide Sintering Titanium alloys Titanium carbide Tool wear Wear resistance Zirconium dioxide |
title | Effect of SiC Addition to Al2O3 Ceramics Used in Cutting Tools |
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