Tuning the Integration Rate of Ce(Ln)O2 Nanoclusters into Nanoparticulated ZrO2 Supports: When the Cation Size Matters

Three nanostructured catalysts with low total rare earth elements (REEs) content (i.e., 15 mol.%) were prepared by depositing CeO2 or Ln3+-doped CeO2 (Ln3+ = Y3+ or La3+; Ln/Ce = 0.15) on the surface of ZrO2 nanoparticles, as nanometre-thick, fluorite-type clusters. These samples were subjected to successive reduction treatments at increasing temperatures, from 500 to 900 °C. A characterisation study by XPS was performed to clarify the diffusion process of cerium into the bulk of ZrO2 crystallites upon reduction to yield CexZr1−xO2−δ surface phases, and the influence of the incorporation of non-reducible trivalent REE cations, with sizes smaller (Y3+) and larger (La3+) than Ce4+ and Ce3+. For all nanocatalysts, a reduction treatment at a minimum temperature of 900 °C was required to accomplish a significant cerium diffusion. Notwithstanding, the size of the dopant noticeably affected the extent of this diffusion process. As compared to the undoped ZrO2-CeO2 sample, Y3+ incorporation slightly hindered the cerium diffusion, while the opposite effect was found for the La3+-doped nanocatalyst. Furthermore, such differences in cerium diffusion led to changes in the surface and nanostructural features of the oxides, which were tentatively correlated with the redox response of the thermally aged samples.