Influence of Electroplated CBN Wheel Wear on Grinding Surface Morphology of Powder Metallurgy Superalloy FGH96
The electroplated cubic boron nitride (CBN) wheel has perfect precision retention and high-temperature grinding performance, which is widely used in the field of grinding difficult-to-cut materials, such as nickel-based superalloy. However, the research on the influence law and mechanism of grinding...
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description | The electroplated cubic boron nitride (CBN) wheel has perfect precision retention and high-temperature grinding performance, which is widely used in the field of grinding difficult-to-cut materials, such as nickel-based superalloy. However, the research on the influence law and mechanism of grinding surface morphology affected by the wear state of small-size grinding wheel is insufficient, which limits the further promotion and application of electroplated CBN wheel in the field of precision grinding of superalloy materials. Based on the in-depth analysis of the structure of FGH96 turbine disk, and combined with the actual processing requirements, the electroplated CBN wheel was designed, and the abrasive grains size selection experiments and CBN wheel wear experiments were then carried out for the powder metallurgy superalloy FGH96 in turn. The influence law of the abrasive grain size of CBN grinding wheel and the wear state of grinding wheel on the surface morphology was investigated, respectively. The obtained results showed that under the given processing parameters, the surface roughness
using 400# and 600# electroplated CBN wheels are around 0.66 μm and 0.53 μm during the normal wear state of grinding wheels, respectively, which can meet the requirement of surface quality less than
0.8 μm in engineering application of turbine disk, and prove the feasibility of small-size CBN wheel grinding FGH96. In addition, the failure form of electroplated CBN wheel is mainly the accumulation and adhesion of abrasive debris, and the crushing and shedding of abrasive grain are hard to appear. |
doi_str_mv | 10.3390/ma13041005 |
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using 400# and 600# electroplated CBN wheels are around 0.66 μm and 0.53 μm during the normal wear state of grinding wheels, respectively, which can meet the requirement of surface quality less than
0.8 μm in engineering application of turbine disk, and prove the feasibility of small-size CBN wheel grinding FGH96. In addition, the failure form of electroplated CBN wheel is mainly the accumulation and adhesion of abrasive debris, and the crushing and shedding of abrasive grain are hard to appear.</description><identifier>ISSN: 1996-1944</identifier><identifier>EISSN: 1996-1944</identifier><identifier>DOI: 10.3390/ma13041005</identifier><identifier>PMID: 32102253</identifier><language>eng</language><publisher>Switzerland: MDPI AG</publisher><subject>Abrasive wear ; Abrasive wheels ; Ceramics industry ; Cubic boron nitride ; Experiments ; Grain size ; Grinding wheels ; High temperature ; Morphology ; Nickel base alloys ; Powder metallurgy ; Process parameters ; Quality ; Superalloys ; Surface properties ; Surface roughness ; Turbine disks ; Turbines</subject><ispartof>Materials, 2020-02, Vol.13 (4), p.1005</ispartof><rights>2020. This work is licensed under http://creativecommons.org/licenses/by/3.0/ (the “License”). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.</rights><rights>2020 by the authors. 2020</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c406t-394a8b7bd0e5d3dc94e825d87fe527db8d462646617309b2e1dfb4c2b51e7b023</citedby><cites>FETCH-LOGICAL-c406t-394a8b7bd0e5d3dc94e825d87fe527db8d462646617309b2e1dfb4c2b51e7b023</cites><orcidid>0000-0003-0688-1980</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://www.ncbi.nlm.nih.gov/pmc/articles/PMC7079602/pdf/$$EPDF$$P50$$Gpubmedcentral$$Hfree_for_read</linktopdf><linktohtml>$$Uhttps://www.ncbi.nlm.nih.gov/pmc/articles/PMC7079602/$$EHTML$$P50$$Gpubmedcentral$$Hfree_for_read</linktohtml><link.rule.ids>230,314,727,780,784,885,27924,27925,53791,53793</link.rule.ids><backlink>$$Uhttps://www.ncbi.nlm.nih.gov/pubmed/32102253$$D View this record in MEDLINE/PubMed$$Hfree_for_read</backlink></links><search><creatorcontrib>Wang, Haining</creatorcontrib><creatorcontrib>Li, Xun</creatorcontrib><creatorcontrib>Wang, Ziming</creatorcontrib><creatorcontrib>Xu, Rufeng</creatorcontrib><title>Influence of Electroplated CBN Wheel Wear on Grinding Surface Morphology of Powder Metallurgy Superalloy FGH96</title><title>Materials</title><addtitle>Materials (Basel)</addtitle><description>The electroplated cubic boron nitride (CBN) wheel has perfect precision retention and high-temperature grinding performance, which is widely used in the field of grinding difficult-to-cut materials, such as nickel-based superalloy. However, the research on the influence law and mechanism of grinding surface morphology affected by the wear state of small-size grinding wheel is insufficient, which limits the further promotion and application of electroplated CBN wheel in the field of precision grinding of superalloy materials. Based on the in-depth analysis of the structure of FGH96 turbine disk, and combined with the actual processing requirements, the electroplated CBN wheel was designed, and the abrasive grains size selection experiments and CBN wheel wear experiments were then carried out for the powder metallurgy superalloy FGH96 in turn. The influence law of the abrasive grain size of CBN grinding wheel and the wear state of grinding wheel on the surface morphology was investigated, respectively. The obtained results showed that under the given processing parameters, the surface roughness
using 400# and 600# electroplated CBN wheels are around 0.66 μm and 0.53 μm during the normal wear state of grinding wheels, respectively, which can meet the requirement of surface quality less than
0.8 μm in engineering application of turbine disk, and prove the feasibility of small-size CBN wheel grinding FGH96. In addition, the failure form of electroplated CBN wheel is mainly the accumulation and adhesion of abrasive debris, and the crushing and shedding of abrasive grain are hard to appear.</description><subject>Abrasive wear</subject><subject>Abrasive wheels</subject><subject>Ceramics industry</subject><subject>Cubic boron nitride</subject><subject>Experiments</subject><subject>Grain size</subject><subject>Grinding wheels</subject><subject>High temperature</subject><subject>Morphology</subject><subject>Nickel base alloys</subject><subject>Powder metallurgy</subject><subject>Process parameters</subject><subject>Quality</subject><subject>Superalloys</subject><subject>Surface properties</subject><subject>Surface roughness</subject><subject>Turbine disks</subject><subject>Turbines</subject><issn>1996-1944</issn><issn>1996-1944</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2020</creationdate><recordtype>article</recordtype><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNpdkV1L5DAUhoMoq6g3-wMk4I0sjOaraXMj6KDjgK6Cu3gZ0uZ0ppJJatquzL83M35vbk5y8pyXN3kR-knJMeeKnCwM5URQQrINtEOVkiOqhNj8st9G-133SNLinBZM_UDbnFHCWMZ3kJ_62g3gK8ChxhcOqj6G1pkeLB6f_8YPcwCHH8BEHDyexMbbxs_w_RBrk2ZuQmznwYXZcjV-F54tRHwDvXFuiKl5P7QQ0yEs8eXkSsk9tFUb18H-W91Ffy8v_oyvRte3k-n47HpUCSL7EVfCFGVeWgKZ5bZSAgqW2SKvIWO5LQsrJJNCSppzokoG1NalqFiZUchLwvguOn3VbYdyAbYC3ycbuo3NwsSlDqbR3298M9ez8E_nJFdyLXD0JhDD0wBdrxdNV4FzxkMYOs24lDJ9eyYTevgf-hiG6NPzVlTOi0KtBX-9UlUMXReh_jBDiV4lqT-TTPDBV_sf6Htu_AXuIJib</recordid><startdate>20200223</startdate><enddate>20200223</enddate><creator>Wang, Haining</creator><creator>Li, Xun</creator><creator>Wang, Ziming</creator><creator>Xu, Rufeng</creator><general>MDPI AG</general><general>MDPI</general><scope>NPM</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>7SR</scope><scope>8FD</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>JG9</scope><scope>KB.</scope><scope>PDBOC</scope><scope>PIMPY</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>7X8</scope><scope>5PM</scope><orcidid>https://orcid.org/0000-0003-0688-1980</orcidid></search><sort><creationdate>20200223</creationdate><title>Influence of Electroplated CBN Wheel Wear on Grinding Surface Morphology of Powder Metallurgy Superalloy FGH96</title><author>Wang, Haining ; Li, Xun ; Wang, Ziming ; Xu, Rufeng</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c406t-394a8b7bd0e5d3dc94e825d87fe527db8d462646617309b2e1dfb4c2b51e7b023</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2020</creationdate><topic>Abrasive wear</topic><topic>Abrasive wheels</topic><topic>Ceramics industry</topic><topic>Cubic boron nitride</topic><topic>Experiments</topic><topic>Grain size</topic><topic>Grinding wheels</topic><topic>High temperature</topic><topic>Morphology</topic><topic>Nickel base alloys</topic><topic>Powder metallurgy</topic><topic>Process parameters</topic><topic>Quality</topic><topic>Superalloys</topic><topic>Surface properties</topic><topic>Surface roughness</topic><topic>Turbine disks</topic><topic>Turbines</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Wang, Haining</creatorcontrib><creatorcontrib>Li, Xun</creatorcontrib><creatorcontrib>Wang, Ziming</creatorcontrib><creatorcontrib>Xu, Rufeng</creatorcontrib><collection>PubMed</collection><collection>CrossRef</collection><collection>Engineered Materials Abstracts</collection><collection>Technology Research Database</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>Materials Research Database</collection><collection>Materials Science Database</collection><collection>Materials Science Collection</collection><collection>Access via ProQuest (Open Access)</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>MEDLINE - Academic</collection><collection>PubMed Central (Full Participant titles)</collection><jtitle>Materials</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Wang, Haining</au><au>Li, Xun</au><au>Wang, Ziming</au><au>Xu, Rufeng</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Influence of Electroplated CBN Wheel Wear on Grinding Surface Morphology of Powder Metallurgy Superalloy FGH96</atitle><jtitle>Materials</jtitle><addtitle>Materials (Basel)</addtitle><date>2020-02-23</date><risdate>2020</risdate><volume>13</volume><issue>4</issue><spage>1005</spage><pages>1005-</pages><issn>1996-1944</issn><eissn>1996-1944</eissn><abstract>The electroplated cubic boron nitride (CBN) wheel has perfect precision retention and high-temperature grinding performance, which is widely used in the field of grinding difficult-to-cut materials, such as nickel-based superalloy. However, the research on the influence law and mechanism of grinding surface morphology affected by the wear state of small-size grinding wheel is insufficient, which limits the further promotion and application of electroplated CBN wheel in the field of precision grinding of superalloy materials. Based on the in-depth analysis of the structure of FGH96 turbine disk, and combined with the actual processing requirements, the electroplated CBN wheel was designed, and the abrasive grains size selection experiments and CBN wheel wear experiments were then carried out for the powder metallurgy superalloy FGH96 in turn. The influence law of the abrasive grain size of CBN grinding wheel and the wear state of grinding wheel on the surface morphology was investigated, respectively. The obtained results showed that under the given processing parameters, the surface roughness
using 400# and 600# electroplated CBN wheels are around 0.66 μm and 0.53 μm during the normal wear state of grinding wheels, respectively, which can meet the requirement of surface quality less than
0.8 μm in engineering application of turbine disk, and prove the feasibility of small-size CBN wheel grinding FGH96. In addition, the failure form of electroplated CBN wheel is mainly the accumulation and adhesion of abrasive debris, and the crushing and shedding of abrasive grain are hard to appear.</abstract><cop>Switzerland</cop><pub>MDPI AG</pub><pmid>32102253</pmid><doi>10.3390/ma13041005</doi><orcidid>https://orcid.org/0000-0003-0688-1980</orcidid><oa>free_for_read</oa></addata></record> |
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source | Elektronische Zeitschriftenbibliothek - Frei zugängliche E-Journals; PubMed Central Open Access; MDPI - Multidisciplinary Digital Publishing Institute; PubMed Central; Free Full-Text Journals in Chemistry |
subjects | Abrasive wear Abrasive wheels Ceramics industry Cubic boron nitride Experiments Grain size Grinding wheels High temperature Morphology Nickel base alloys Powder metallurgy Process parameters Quality Superalloys Surface properties Surface roughness Turbine disks Turbines |
title | Influence of Electroplated CBN Wheel Wear on Grinding Surface Morphology of Powder Metallurgy Superalloy FGH96 |
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