Sustainable conversion of coffee and other crop wastes to biofuels and bioproducts using coupled biochemical and thermochemical processes in a multi-stage biorefinery concept

The environmental impact of agricultural waste from the processing of food and feed crops is an increasing concern worldwide. Concerted efforts are underway to develop sustainable practices for the disposal of residues from the processing of such crops as coffee, sugarcane, or corn. Coffee is crucia...

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Veröffentlicht in:Applied microbiology and biotechnology 2014-10, Vol.98 (20), p.8413-8431
Hauptverfasser: Hughes, Stephen R, López-Núñez, Juan Carlos, Jones, Marjorie A, Moser, Bryan R, Cox, Elby J, Lindquist, Mitch, Galindo-Leva, Luz Ángela, Riaño-Herrera, Néstor M, Rodriguez-Valencia, Nelson, Gast, Fernando, Cedeño, David L, Tasaki, Ken, Brown, Robert C, Darzins, Al, Brunner, Lane
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container_end_page 8431
container_issue 20
container_start_page 8413
container_title Applied microbiology and biotechnology
container_volume 98
creator Hughes, Stephen R
López-Núñez, Juan Carlos
Jones, Marjorie A
Moser, Bryan R
Cox, Elby J
Lindquist, Mitch
Galindo-Leva, Luz Ángela
Riaño-Herrera, Néstor M
Rodriguez-Valencia, Nelson
Gast, Fernando
Cedeño, David L
Tasaki, Ken
Brown, Robert C
Darzins, Al
Brunner, Lane
description The environmental impact of agricultural waste from the processing of food and feed crops is an increasing concern worldwide. Concerted efforts are underway to develop sustainable practices for the disposal of residues from the processing of such crops as coffee, sugarcane, or corn. Coffee is crucial to the economies of many countries because its cultivation, processing, trading, and marketing provide employment for millions of people. In coffee-producing countries, improved technology for treatment of the significant amounts of coffee waste is critical to prevent ecological damage. This mini-review discusses a multi-stage biorefinery concept with the potential to convert waste produced at crop processing operations, such as coffee pulping stations, to valuable biofuels and bioproducts using biochemical and thermochemical conversion technologies. The initial bioconversion stage uses a mutant Kluyveromyces marxianus yeast strain to produce bioethanol from sugars. The resulting sugar-depleted solids (mostly protein) can be used in a second stage by the oleaginous yeast Yarrowia lipolytica to produce bio-based ammonia for fertilizer and are further degraded by Y. lipolytica proteases to peptides and free amino acids for animal feed. The lignocellulosic fraction can be ground and treated to release sugars for fermentation in a third stage by a recombinant cellulosic Saccharomyces cerevisiae, which can also be engineered to express valuable peptide products. The residual protein and lignin solids can be jet cooked and passed to a fourth-stage fermenter where Rhodotorula glutinis converts methane into isoprenoid intermediates. The residues can be combined and transferred into pyrocracking and hydroformylation reactions to convert ammonia, protein, isoprenes, lignins, and oils into renewable gas. Any remaining waste can be thermoconverted to biochar as a humus soil enhancer. The integration of multiple technologies for treatment of coffee waste has the potential to contribute to economic and environmental sustainability.
doi_str_mv 10.1007/s00253-014-5991-1
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Concerted efforts are underway to develop sustainable practices for the disposal of residues from the processing of such crops as coffee, sugarcane, or corn. Coffee is crucial to the economies of many countries because its cultivation, processing, trading, and marketing provide employment for millions of people. In coffee-producing countries, improved technology for treatment of the significant amounts of coffee waste is critical to prevent ecological damage. This mini-review discusses a multi-stage biorefinery concept with the potential to convert waste produced at crop processing operations, such as coffee pulping stations, to valuable biofuels and bioproducts using biochemical and thermochemical conversion technologies. The initial bioconversion stage uses a mutant Kluyveromyces marxianus yeast strain to produce bioethanol from sugars. The resulting sugar-depleted solids (mostly protein) can be used in a second stage by the oleaginous yeast Yarrowia lipolytica to produce bio-based ammonia for fertilizer and are further degraded by Y. lipolytica proteases to peptides and free amino acids for animal feed. The lignocellulosic fraction can be ground and treated to release sugars for fermentation in a third stage by a recombinant cellulosic Saccharomyces cerevisiae, which can also be engineered to express valuable peptide products. The residual protein and lignin solids can be jet cooked and passed to a fourth-stage fermenter where Rhodotorula glutinis converts methane into isoprenoid intermediates. The residues can be combined and transferred into pyrocracking and hydroformylation reactions to convert ammonia, protein, isoprenes, lignins, and oils into renewable gas. Any remaining waste can be thermoconverted to biochar as a humus soil enhancer. 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Concerted efforts are underway to develop sustainable practices for the disposal of residues from the processing of such crops as coffee, sugarcane, or corn. Coffee is crucial to the economies of many countries because its cultivation, processing, trading, and marketing provide employment for millions of people. In coffee-producing countries, improved technology for treatment of the significant amounts of coffee waste is critical to prevent ecological damage. This mini-review discusses a multi-stage biorefinery concept with the potential to convert waste produced at crop processing operations, such as coffee pulping stations, to valuable biofuels and bioproducts using biochemical and thermochemical conversion technologies. The initial bioconversion stage uses a mutant Kluyveromyces marxianus yeast strain to produce bioethanol from sugars. The resulting sugar-depleted solids (mostly protein) can be used in a second stage by the oleaginous yeast Yarrowia lipolytica to produce bio-based ammonia for fertilizer and are further degraded by Y. lipolytica proteases to peptides and free amino acids for animal feed. The lignocellulosic fraction can be ground and treated to release sugars for fermentation in a third stage by a recombinant cellulosic Saccharomyces cerevisiae, which can also be engineered to express valuable peptide products. The residual protein and lignin solids can be jet cooked and passed to a fourth-stage fermenter where Rhodotorula glutinis converts methane into isoprenoid intermediates. The residues can be combined and transferred into pyrocracking and hydroformylation reactions to convert ammonia, protein, isoprenes, lignins, and oils into renewable gas. Any remaining waste can be thermoconverted to biochar as a humus soil enhancer. The integration of multiple technologies for treatment of coffee waste has the potential to contribute to economic and environmental sustainability.</description><subject>Agricultural biotechnology</subject><subject>Agricultural wastes</subject><subject>Agriculture</subject><subject>Amino acids</subject><subject>Ammonia</subject><subject>biochar</subject><subject>Biodiesel fuels</subject><subject>bioethanol</subject><subject>Biofuels</subject><subject>Biomass energy</subject><subject>Biomedical and Life Sciences</subject><subject>Biorefineries</subject><subject>biorefining</subject><subject>Biotechnology</subject><subject>Biotechnology - methods</subject><subject>Biotransformation</subject><subject>Charcoal</subject><subject>Chemical oxygen demand</subject><subject>Coffee</subject><subject>corn</subject><subject>Crops</subject><subject>Decomposing organic matter</subject><subject>Developing countries</subject><subject>employment</subject><subject>Environmental impact</subject><subject>environmental sustainability</subject><subject>Feeds</subject><subject>Fermentation</subject><subject>fermenters</subject><subject>fertilizers</subject><subject>Food Handling - methods</subject><subject>food processing</subject><subject>Forage crops</subject><subject>free amino acids</subject><subject>Harvest</subject><subject>Humus</subject><subject>Industrial Waste</subject><subject>Industrial wastes</subject><subject>Kluyveromyces - growth &amp; development</subject><subject>Kluyveromyces - metabolism</subject><subject>Kluyveromyces marxianus</subject><subject>LDCs</subject><subject>Life Sciences</subject><subject>lignin</subject><subject>lignocellulose</subject><subject>marketing</subject><subject>methane</subject><subject>Microbial Genetics and Genomics</subject><subject>Microbiology</subject><subject>Mini-Review</subject><subject>mutants</subject><subject>oils</subject><subject>Organic wastes</subject><subject>people</subject><subject>Peptides</subject><subject>Production processes</subject><subject>proteinases</subject><subject>Proteins</subject><subject>pulping</subject><subject>Refining</subject><subject>Resource recovery</subject><subject>Rhodotorula - growth &amp; development</subject><subject>Rhodotorula - metabolism</subject><subject>Rhodotorula glutinis</subject><subject>Saccharomyces cerevisiae</subject><subject>Saccharomyces cerevisiae - growth &amp; development</subject><subject>Saccharomyces cerevisiae - metabolism</subject><subject>Saccharum</subject><subject>Studies</subject><subject>Sugar</subject><subject>Sugarcane</subject><subject>Sugars</subject><subject>Sustainable practices</subject><subject>Wastes</subject><subject>Yarrowia - growth &amp; 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Transportation Engineering Abstracts</collection><collection>Solid State and Superconductivity Abstracts</collection><collection>ANTE: Abstracts in New Technology &amp; Engineering</collection><collection>Advanced Technologies Database with Aerospace</collection><collection>PubMed Central (Full Participant titles)</collection><jtitle>Applied microbiology and biotechnology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Hughes, Stephen R</au><au>López-Núñez, Juan Carlos</au><au>Jones, Marjorie A</au><au>Moser, Bryan R</au><au>Cox, Elby J</au><au>Lindquist, Mitch</au><au>Galindo-Leva, Luz Ángela</au><au>Riaño-Herrera, Néstor M</au><au>Rodriguez-Valencia, Nelson</au><au>Gast, Fernando</au><au>Cedeño, David L</au><au>Tasaki, Ken</au><au>Brown, Robert C</au><au>Darzins, Al</au><au>Brunner, Lane</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Sustainable conversion of coffee and other crop wastes to biofuels and bioproducts using coupled biochemical and thermochemical processes in a multi-stage biorefinery concept</atitle><jtitle>Applied microbiology and biotechnology</jtitle><stitle>Appl Microbiol Biotechnol</stitle><addtitle>Appl Microbiol Biotechnol</addtitle><date>2014-10-01</date><risdate>2014</risdate><volume>98</volume><issue>20</issue><spage>8413</spage><epage>8431</epage><pages>8413-8431</pages><issn>0175-7598</issn><eissn>1432-0614</eissn><abstract>The environmental impact of agricultural waste from the processing of food and feed crops is an increasing concern worldwide. Concerted efforts are underway to develop sustainable practices for the disposal of residues from the processing of such crops as coffee, sugarcane, or corn. Coffee is crucial to the economies of many countries because its cultivation, processing, trading, and marketing provide employment for millions of people. In coffee-producing countries, improved technology for treatment of the significant amounts of coffee waste is critical to prevent ecological damage. This mini-review discusses a multi-stage biorefinery concept with the potential to convert waste produced at crop processing operations, such as coffee pulping stations, to valuable biofuels and bioproducts using biochemical and thermochemical conversion technologies. The initial bioconversion stage uses a mutant Kluyveromyces marxianus yeast strain to produce bioethanol from sugars. The resulting sugar-depleted solids (mostly protein) can be used in a second stage by the oleaginous yeast Yarrowia lipolytica to produce bio-based ammonia for fertilizer and are further degraded by Y. lipolytica proteases to peptides and free amino acids for animal feed. The lignocellulosic fraction can be ground and treated to release sugars for fermentation in a third stage by a recombinant cellulosic Saccharomyces cerevisiae, which can also be engineered to express valuable peptide products. The residual protein and lignin solids can be jet cooked and passed to a fourth-stage fermenter where Rhodotorula glutinis converts methane into isoprenoid intermediates. The residues can be combined and transferred into pyrocracking and hydroformylation reactions to convert ammonia, protein, isoprenes, lignins, and oils into renewable gas. Any remaining waste can be thermoconverted to biochar as a humus soil enhancer. The integration of multiple technologies for treatment of coffee waste has the potential to contribute to economic and environmental sustainability.</abstract><cop>Berlin/Heidelberg</cop><pub>Springer-Verlag</pub><pmid>25204861</pmid><doi>10.1007/s00253-014-5991-1</doi><tpages>19</tpages><oa>free_for_read</oa></addata></record>
fulltext fulltext
identifier ISSN: 0175-7598
ispartof Applied microbiology and biotechnology, 2014-10, Vol.98 (20), p.8413-8431
issn 0175-7598
1432-0614
language eng
recordid cdi_pubmedcentral_primary_oai_pubmedcentral_nih_gov_4192581
source MEDLINE; SpringerLink Journals
subjects Agricultural biotechnology
Agricultural wastes
Agriculture
Amino acids
Ammonia
biochar
Biodiesel fuels
bioethanol
Biofuels
Biomass energy
Biomedical and Life Sciences
Biorefineries
biorefining
Biotechnology
Biotechnology - methods
Biotransformation
Charcoal
Chemical oxygen demand
Coffee
corn
Crops
Decomposing organic matter
Developing countries
employment
Environmental impact
environmental sustainability
Feeds
Fermentation
fermenters
fertilizers
Food Handling - methods
food processing
Forage crops
free amino acids
Harvest
Humus
Industrial Waste
Industrial wastes
Kluyveromyces - growth & development
Kluyveromyces - metabolism
Kluyveromyces marxianus
LDCs
Life Sciences
lignin
lignocellulose
marketing
methane
Microbial Genetics and Genomics
Microbiology
Mini-Review
mutants
oils
Organic wastes
people
Peptides
Production processes
proteinases
Proteins
pulping
Refining
Resource recovery
Rhodotorula - growth & development
Rhodotorula - metabolism
Rhodotorula glutinis
Saccharomyces cerevisiae
Saccharomyces cerevisiae - growth & development
Saccharomyces cerevisiae - metabolism
Saccharum
Studies
Sugar
Sugarcane
Sugars
Sustainable practices
Wastes
Yarrowia - growth & development
Yarrowia - metabolism
Yarrowia lipolytica
Yeast
Yeasts
Zea mays
title Sustainable conversion of coffee and other crop wastes to biofuels and bioproducts using coupled biochemical and thermochemical processes in a multi-stage biorefinery concept
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