Fabrication, Microstructure and Plasma Resistance Behavior of Y-Al-Si-O (YAS) Glass-Ceramics Coated on Alumina Ceramics

This study investigates the fabrication, microstructural characteristics and plasma resistance of Y-Al-Si-O (YAS) glass-ceramics coated on alumina ceramics. YAS frits were initially prepared using a melt-quenching method, then homogenously milled and coated onto alumina ceramics. The melt-coating pr...

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Veröffentlicht in:Materials 2024-09, Vol.17 (18), p.4585
Hauptverfasser: Park, Eui Keun, Jang, Hwan-Yoon, Jeon, Seo-Yeon, Raju, Kati, Lee, Hyun-Kwuon
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creator Park, Eui Keun
Jang, Hwan-Yoon
Jeon, Seo-Yeon
Raju, Kati
Lee, Hyun-Kwuon
description This study investigates the fabrication, microstructural characteristics and plasma resistance of Y-Al-Si-O (YAS) glass-ceramics coated on alumina ceramics. YAS frits were initially prepared using a melt-quenching method, then homogenously milled and coated onto alumina ceramics. The melt-coating process was conducted at 1650 °C for 1 h. The composition and microstructure of the glass frits and coatings were thoroughly characterized using X-ray diffraction, scanning electron microscopy, and energy-dispersive X-ray spectroscopy. These analyses revealed a dense microstructure with a polycrystalline structure predominantly composed of Y Al O (YAG) phase and a minor phase of Y Si O . The YAS coatings on alumina revealed a dense layer with strong adhesion to the substrate. Subsequently, the coatings underwent C F /Ar/O plasma treatment for 1 h. Plasma exposure tests demonstrated that the YAS-coated alumina exhibited significantly better etching resistance compared to uncoated alumina, with minimal surface damage observed on the YAS coating, confirming its protective properties against plasma. The superior plasma resistance of YAS coatings is attributed to the predominance of its YAG phase. This research offers a more stable and cost-efficient solution for protecting ceramics in demanding plasma environments.
doi_str_mv 10.3390/ma17184585
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YAS frits were initially prepared using a melt-quenching method, then homogenously milled and coated onto alumina ceramics. The melt-coating process was conducted at 1650 °C for 1 h. The composition and microstructure of the glass frits and coatings were thoroughly characterized using X-ray diffraction, scanning electron microscopy, and energy-dispersive X-ray spectroscopy. These analyses revealed a dense microstructure with a polycrystalline structure predominantly composed of Y Al O (YAG) phase and a minor phase of Y Si O . The YAS coatings on alumina revealed a dense layer with strong adhesion to the substrate. Subsequently, the coatings underwent C F /Ar/O plasma treatment for 1 h. Plasma exposure tests demonstrated that the YAS-coated alumina exhibited significantly better etching resistance compared to uncoated alumina, with minimal surface damage observed on the YAS coating, confirming its protective properties against plasma. The superior plasma resistance of YAS coatings is attributed to the predominance of its YAG phase. This research offers a more stable and cost-efficient solution for protecting ceramics in demanding plasma environments.</description><identifier>ISSN: 1996-1944</identifier><identifier>EISSN: 1996-1944</identifier><identifier>DOI: 10.3390/ma17184585</identifier><identifier>PMID: 39336326</identifier><language>eng</language><publisher>Switzerland: MDPI AG</publisher><subject>Adhesive strength ; Aerosols ; Alumina ; Aluminum ; Aluminum oxide ; Ceramic glazes ; Ceramics ; Corrosion resistance ; Glass ceramics ; Integrated circuit fabrication ; Integrated circuits ; Microstructure ; Minimal surfaces ; Oxygen plasma ; Plasma etching ; Protective coatings ; Semiconductor production equipment ; Silicon ; Substrates ; Temperature ; Yttrium ; Yttrium-aluminum garnet</subject><ispartof>Materials, 2024-09, Vol.17 (18), p.4585</ispartof><rights>COPYRIGHT 2024 MDPI AG</rights><rights>2024 by the authors. Licensee MDPI, Basel, Switzerland. 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YAS frits were initially prepared using a melt-quenching method, then homogenously milled and coated onto alumina ceramics. The melt-coating process was conducted at 1650 °C for 1 h. The composition and microstructure of the glass frits and coatings were thoroughly characterized using X-ray diffraction, scanning electron microscopy, and energy-dispersive X-ray spectroscopy. These analyses revealed a dense microstructure with a polycrystalline structure predominantly composed of Y Al O (YAG) phase and a minor phase of Y Si O . The YAS coatings on alumina revealed a dense layer with strong adhesion to the substrate. Subsequently, the coatings underwent C F /Ar/O plasma treatment for 1 h. Plasma exposure tests demonstrated that the YAS-coated alumina exhibited significantly better etching resistance compared to uncoated alumina, with minimal surface damage observed on the YAS coating, confirming its protective properties against plasma. The superior plasma resistance of YAS coatings is attributed to the predominance of its YAG phase. This research offers a more stable and cost-efficient solution for protecting ceramics in demanding plasma environments.</abstract><cop>Switzerland</cop><pub>MDPI AG</pub><pmid>39336326</pmid><doi>10.3390/ma17184585</doi><orcidid>https://orcid.org/0009-0001-1097-0639</orcidid><orcidid>https://orcid.org/0000-0002-0853-5574</orcidid><oa>free_for_read</oa></addata></record>
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source Elektronische Zeitschriftenbibliothek - Frei zugängliche E-Journals; PubMed Central Open Access; MDPI - Multidisciplinary Digital Publishing Institute; PubMed Central; Free Full-Text Journals in Chemistry
subjects Adhesive strength
Aerosols
Alumina
Aluminum
Aluminum oxide
Ceramic glazes
Ceramics
Corrosion resistance
Glass ceramics
Integrated circuit fabrication
Integrated circuits
Microstructure
Minimal surfaces
Oxygen plasma
Plasma etching
Protective coatings
Semiconductor production equipment
Silicon
Substrates
Temperature
Yttrium
Yttrium-aluminum garnet
title Fabrication, Microstructure and Plasma Resistance Behavior of Y-Al-Si-O (YAS) Glass-Ceramics Coated on Alumina Ceramics
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