Influence of Residue Soil on the Properties of Fly Ash-Slag-Based Geopolymer Materials for 3D Printing

This study investigates the impact of residue soil (RS) powder on the 3D printability of geopolymer composites based on fly ash and ground granulated blast furnace slag. RS is incorporated into the geopolymer mixture, with its inclusion ranging from 0% to 110% of the combined mass of fly ash and fin...

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Veröffentlicht in:Materials 2024-06, Vol.17 (12), p.2992
Hauptverfasser: Zhou, Zhijie, Geng, Jian, Jin, Chen, Liu, Genjin, Xia, Zhenjiang
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Geng, Jian
Jin, Chen
Liu, Genjin
Xia, Zhenjiang
description This study investigates the impact of residue soil (RS) powder on the 3D printability of geopolymer composites based on fly ash and ground granulated blast furnace slag. RS is incorporated into the geopolymer mixture, with its inclusion ranging from 0% to 110% of the combined mass of fly ash and finely ground blast furnace slag. Seven groups of geopolymers were designed and tested for their flowability, setting time, rheology, open time, extrudability, shape retention, buildability, and mechanical properties. The results showed that with the increase in RS content, the fluidity of geopolymer mortar decreases, and the setting time increases first and then decreases. The static yield stress, dynamic yield stress, and apparent viscosity of geopolymer mortar increase with the increase in RS content. For an RS content between 10% and 90%, the corresponding fluidity is above 145 mm, and the yield stress is controlled within the range of 2800 Pa, which meets the requirements of extrusion molding. Except for RS-110, geopolymer mortars with other RS contents showed good extrudability and shape retention. The compressive strength of 3D printing samples of geopolymer mortar containing RS has obvious anisotropy.
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RS is incorporated into the geopolymer mixture, with its inclusion ranging from 0% to 110% of the combined mass of fly ash and finely ground blast furnace slag. Seven groups of geopolymers were designed and tested for their flowability, setting time, rheology, open time, extrudability, shape retention, buildability, and mechanical properties. The results showed that with the increase in RS content, the fluidity of geopolymer mortar decreases, and the setting time increases first and then decreases. The static yield stress, dynamic yield stress, and apparent viscosity of geopolymer mortar increase with the increase in RS content. For an RS content between 10% and 90%, the corresponding fluidity is above 145 mm, and the yield stress is controlled within the range of 2800 Pa, which meets the requirements of extrusion molding. Except for RS-110, geopolymer mortars with other RS contents showed good extrudability and shape retention. The compressive strength of 3D printing samples of geopolymer mortar containing RS has obvious anisotropy.</description><identifier>ISSN: 1996-1944</identifier><identifier>EISSN: 1996-1944</identifier><identifier>DOI: 10.3390/ma17122992</identifier><identifier>PMID: 38930361</identifier><language>eng</language><publisher>Switzerland: MDPI AG</publisher><subject>3-D printers ; 3D printing ; Additive manufacturing ; Analysis ; Anisotropy ; Carbon ; Caustic soda ; Cement ; China ; Clay ; Compressive strength ; Construction ; Energy consumption ; Extrudability ; Extrusion molding ; Fly ash ; Geopolymers ; GGBS ; Mechanical properties ; Natural resources ; Particle size ; Powders ; R&amp;D ; Raw materials ; Research &amp; development ; Residues ; Rheological properties ; Rheology ; Slag ; Sodium ; Soil properties ; Three dimensional composites ; Three dimensional printing ; Viscosity ; Yield strength ; Yield stress</subject><ispartof>Materials, 2024-06, Vol.17 (12), p.2992</ispartof><rights>COPYRIGHT 2024 MDPI AG</rights><rights>2024 by the authors. 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Geng, Jian ; Jin, Chen ; Liu, Genjin ; Xia, Zhenjiang</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c335t-999e4c3e46195b070afb5a7a17e9cdedb8ed18277cf67c8185a7583890c5f9cc3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2024</creationdate><topic>3-D printers</topic><topic>3D printing</topic><topic>Additive manufacturing</topic><topic>Analysis</topic><topic>Anisotropy</topic><topic>Carbon</topic><topic>Caustic soda</topic><topic>Cement</topic><topic>China</topic><topic>Clay</topic><topic>Compressive strength</topic><topic>Construction</topic><topic>Energy consumption</topic><topic>Extrudability</topic><topic>Extrusion molding</topic><topic>Fly ash</topic><topic>Geopolymers</topic><topic>GGBS</topic><topic>Mechanical properties</topic><topic>Natural resources</topic><topic>Particle size</topic><topic>Powders</topic><topic>R&amp;D</topic><topic>Raw materials</topic><topic>Research &amp; development</topic><topic>Residues</topic><topic>Rheological properties</topic><topic>Rheology</topic><topic>Slag</topic><topic>Sodium</topic><topic>Soil properties</topic><topic>Three dimensional composites</topic><topic>Three dimensional printing</topic><topic>Viscosity</topic><topic>Yield strength</topic><topic>Yield stress</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Zhou, Zhijie</creatorcontrib><creatorcontrib>Geng, Jian</creatorcontrib><creatorcontrib>Jin, Chen</creatorcontrib><creatorcontrib>Liu, Genjin</creatorcontrib><creatorcontrib>Xia, Zhenjiang</creatorcontrib><collection>PubMed</collection><collection>CrossRef</collection><collection>Engineered Materials Abstracts</collection><collection>Technology Research Database</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science &amp; 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RS is incorporated into the geopolymer mixture, with its inclusion ranging from 0% to 110% of the combined mass of fly ash and finely ground blast furnace slag. Seven groups of geopolymers were designed and tested for their flowability, setting time, rheology, open time, extrudability, shape retention, buildability, and mechanical properties. The results showed that with the increase in RS content, the fluidity of geopolymer mortar decreases, and the setting time increases first and then decreases. The static yield stress, dynamic yield stress, and apparent viscosity of geopolymer mortar increase with the increase in RS content. For an RS content between 10% and 90%, the corresponding fluidity is above 145 mm, and the yield stress is controlled within the range of 2800 Pa, which meets the requirements of extrusion molding. Except for RS-110, geopolymer mortars with other RS contents showed good extrudability and shape retention. The compressive strength of 3D printing samples of geopolymer mortar containing RS has obvious anisotropy.</abstract><cop>Switzerland</cop><pub>MDPI AG</pub><pmid>38930361</pmid><doi>10.3390/ma17122992</doi><orcidid>https://orcid.org/0009-0005-0093-0763</orcidid><oa>free_for_read</oa></addata></record>
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source MDPI - Multidisciplinary Digital Publishing Institute; Elektronische Zeitschriftenbibliothek - Frei zugängliche E-Journals; PubMed Central; Free Full-Text Journals in Chemistry; PubMed Central Open Access
subjects 3-D printers
3D printing
Additive manufacturing
Analysis
Anisotropy
Carbon
Caustic soda
Cement
China
Clay
Compressive strength
Construction
Energy consumption
Extrudability
Extrusion molding
Fly ash
Geopolymers
GGBS
Mechanical properties
Natural resources
Particle size
Powders
R&D
Raw materials
Research & development
Residues
Rheological properties
Rheology
Slag
Sodium
Soil properties
Three dimensional composites
Three dimensional printing
Viscosity
Yield strength
Yield stress
title Influence of Residue Soil on the Properties of Fly Ash-Slag-Based Geopolymer Materials for 3D Printing
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