Influence of Particle Size on the Mechanical Performance and Sintering Quality of Peanut Husk Powder/PES Composites Fabricated through Selective Laser Sintering
This study intends to enhance the mechanical strength of wood–plastic composite selective laser sintering (SLS) parts by using a sustainable composite, peanut husk powder (PHP)/poly ether sulfone (PES) (PHPC). The study aims to address agricultural waste pollution by encouraging the eco-friendly uti...
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description | This study intends to enhance the mechanical strength of wood–plastic composite selective laser sintering (SLS) parts by using a sustainable composite, peanut husk powder (PHP)/poly ether sulfone (PES) (PHPC). The study aims to address agricultural waste pollution by encouraging the eco-friendly utilization of such waste in SLS technology. To ensure the sintering quality and mechanical properties and prevent deformation and warping during sintering, the thermo-physical properties of PHP and PES powders were analyzed to determine a suitable preheating temperature for PHPC. Single-layer sintering tests were conducted to assess the formability of PHPC specimens with varying PHP particle sizes. The study showed the effects of different PHP particle sizes on the mechanical performance of PHPC parts. The evaluation covered various aspects of PHPC SLS parts, including mechanical strength, density, residual ash content, dimensional accuracy (DA), and surface roughness, with different PHP particle sizes. The mechanical analysis showed that PHPC parts made from PHP particles of ≤0.125 mm were the strongest. Specifically, the density bending strength, residual ash content, tensile, and impact strength were measured as 1.1825 g/cm3, 14.1 MPa, 1.2%, 6.076 MPa, and 2.12 kJ/cm2, respectively. Notably, these parameters showed significant improvement after the wax infiltration treatment. SEM was used to examine the PHP and PES powder particles, PHPC specimen microstructure, and PHPC SLS parts before and after the mechanical tests and waxing. Consequently, SEM analysis wholly confirmed the mechanical test results. |
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B. ; Yang, Chun-Mei ; Li, Jian ; Guo, Yanling ; Liu, Jiuqing ; Abdelmagid, Alaaeldin A. A. ; Ahmed, Gafer A. ; Zhang, Hao</creator><creatorcontrib>Idriss, Aboubaker I. B. ; Yang, Chun-Mei ; Li, Jian ; Guo, Yanling ; Liu, Jiuqing ; Abdelmagid, Alaaeldin A. A. ; Ahmed, Gafer A. ; Zhang, Hao</creatorcontrib><description>This study intends to enhance the mechanical strength of wood–plastic composite selective laser sintering (SLS) parts by using a sustainable composite, peanut husk powder (PHP)/poly ether sulfone (PES) (PHPC). The study aims to address agricultural waste pollution by encouraging the eco-friendly utilization of such waste in SLS technology. To ensure the sintering quality and mechanical properties and prevent deformation and warping during sintering, the thermo-physical properties of PHP and PES powders were analyzed to determine a suitable preheating temperature for PHPC. Single-layer sintering tests were conducted to assess the formability of PHPC specimens with varying PHP particle sizes. The study showed the effects of different PHP particle sizes on the mechanical performance of PHPC parts. The evaluation covered various aspects of PHPC SLS parts, including mechanical strength, density, residual ash content, dimensional accuracy (DA), and surface roughness, with different PHP particle sizes. The mechanical analysis showed that PHPC parts made from PHP particles of ≤0.125 mm were the strongest. Specifically, the density bending strength, residual ash content, tensile, and impact strength were measured as 1.1825 g/cm3, 14.1 MPa, 1.2%, 6.076 MPa, and 2.12 kJ/cm2, respectively. Notably, these parameters showed significant improvement after the wax infiltration treatment. SEM was used to examine the PHP and PES powder particles, PHPC specimen microstructure, and PHPC SLS parts before and after the mechanical tests and waxing. Consequently, SEM analysis wholly confirmed the mechanical test results.</description><identifier>ISSN: 2073-4360</identifier><identifier>EISSN: 2073-4360</identifier><identifier>DOI: 10.3390/polym15193913</identifier><identifier>PMID: 37835962</identifier><language>eng</language><publisher>Basel: MDPI AG</publisher><subject>Agricultural wastes ; Analysis ; Ashes ; Bend strength ; Biomass ; Carbon dioxide ; Composite materials ; Density ; Energy consumption ; Glycol ethers ; Heating ; Impact strength ; Investigations ; Laser sintering ; Mechanical analysis ; Mechanical properties ; Mechanical tests ; Methods ; Particle size ; Peanuts ; Physical properties ; Powders ; Ratios ; Raw materials ; Rice ; Sintering ; Sintering (powder metallurgy) ; Sulfones ; Surface roughness ; Sustainable materials ; Temperature ; Thermal properties ; Wood composites</subject><ispartof>Polymers, 2023-09, Vol.15 (19), p.3913</ispartof><rights>COPYRIGHT 2023 MDPI AG</rights><rights>2023 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.</rights><rights>2023 by the authors. 2023</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><cites>FETCH-LOGICAL-c388t-604fde96d1b28f9b5782c90f4140eb4697397ee18a1c6849d1af02fa01c22343</cites><orcidid>0000-0002-7871-9619 ; 0009-0001-7957-9275 ; 0000-0002-5227-6944</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://www.ncbi.nlm.nih.gov/pmc/articles/PMC10575073/pdf/$$EPDF$$P50$$Gpubmedcentral$$Hfree_for_read</linktopdf><linktohtml>$$Uhttps://www.ncbi.nlm.nih.gov/pmc/articles/PMC10575073/$$EHTML$$P50$$Gpubmedcentral$$Hfree_for_read</linktohtml><link.rule.ids>230,314,723,776,780,881,27901,27902,53766,53768</link.rule.ids></links><search><creatorcontrib>Idriss, Aboubaker I. B.</creatorcontrib><creatorcontrib>Yang, Chun-Mei</creatorcontrib><creatorcontrib>Li, Jian</creatorcontrib><creatorcontrib>Guo, Yanling</creatorcontrib><creatorcontrib>Liu, Jiuqing</creatorcontrib><creatorcontrib>Abdelmagid, Alaaeldin A. A.</creatorcontrib><creatorcontrib>Ahmed, Gafer A.</creatorcontrib><creatorcontrib>Zhang, Hao</creatorcontrib><title>Influence of Particle Size on the Mechanical Performance and Sintering Quality of Peanut Husk Powder/PES Composites Fabricated through Selective Laser Sintering</title><title>Polymers</title><description>This study intends to enhance the mechanical strength of wood–plastic composite selective laser sintering (SLS) parts by using a sustainable composite, peanut husk powder (PHP)/poly ether sulfone (PES) (PHPC). The study aims to address agricultural waste pollution by encouraging the eco-friendly utilization of such waste in SLS technology. To ensure the sintering quality and mechanical properties and prevent deformation and warping during sintering, the thermo-physical properties of PHP and PES powders were analyzed to determine a suitable preheating temperature for PHPC. Single-layer sintering tests were conducted to assess the formability of PHPC specimens with varying PHP particle sizes. The study showed the effects of different PHP particle sizes on the mechanical performance of PHPC parts. The evaluation covered various aspects of PHPC SLS parts, including mechanical strength, density, residual ash content, dimensional accuracy (DA), and surface roughness, with different PHP particle sizes. The mechanical analysis showed that PHPC parts made from PHP particles of ≤0.125 mm were the strongest. Specifically, the density bending strength, residual ash content, tensile, and impact strength were measured as 1.1825 g/cm3, 14.1 MPa, 1.2%, 6.076 MPa, and 2.12 kJ/cm2, respectively. Notably, these parameters showed significant improvement after the wax infiltration treatment. SEM was used to examine the PHP and PES powder particles, PHPC specimen microstructure, and PHPC SLS parts before and after the mechanical tests and waxing. Consequently, SEM analysis wholly confirmed the mechanical test results.</description><subject>Agricultural wastes</subject><subject>Analysis</subject><subject>Ashes</subject><subject>Bend strength</subject><subject>Biomass</subject><subject>Carbon dioxide</subject><subject>Composite materials</subject><subject>Density</subject><subject>Energy consumption</subject><subject>Glycol ethers</subject><subject>Heating</subject><subject>Impact strength</subject><subject>Investigations</subject><subject>Laser sintering</subject><subject>Mechanical analysis</subject><subject>Mechanical properties</subject><subject>Mechanical tests</subject><subject>Methods</subject><subject>Particle size</subject><subject>Peanuts</subject><subject>Physical properties</subject><subject>Powders</subject><subject>Ratios</subject><subject>Raw materials</subject><subject>Rice</subject><subject>Sintering</subject><subject>Sintering (powder metallurgy)</subject><subject>Sulfones</subject><subject>Surface roughness</subject><subject>Sustainable materials</subject><subject>Temperature</subject><subject>Thermal properties</subject><subject>Wood composites</subject><issn>2073-4360</issn><issn>2073-4360</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2023</creationdate><recordtype>article</recordtype><sourceid>BENPR</sourceid><recordid>eNpdkk1v3CAQhq2qVRMlOeaO1EsvTsDYxpyqaJU0kbbqRps7wnjYJcWwBZxq-2v6U4u7UZsUDoyGd56XjymKc4IvKOX4cuftfiQN4ZQT-qY4rjCjZU1b_PZFfFScxfiI86ibtiXsfXFEWUcb3lbHxa87p-0ETgHyGq1kSEZZQGvzMyccSltAX0BtpTNKWrSCoH0Y5SyXbsgylyAYt0H3k7Qm7f9AQLopodspfkMr_2OAcLm6XqOFH3c-mgQR3cg-ZF6CIRsEP222aA0WVDJPgJYyQvhHPi3eaWkjnD2vJ8XDzfXD4rZcfv18t7halop2XSpbXOsBeDuQvuo07xvWVYpjXZMaQ1-3nFHOAEgniWq7mg9EalxpiYmqKlrTk-LTAbub-hEGBS4FacUumFGGvfDSiNc7zmzFxj8JghvW5KfOhI_PhOC_TxCTGE1UYK104Kcoqo4xmp35bPbhP-mjn4LL15tV-Y-arpmBFwfVRloQxmmfjVWeA4xGeQfa5PwVYxXhnDZtLigPBSr4GAPov8cnWMz9Il71C_0NHdu0YA</recordid><startdate>20230928</startdate><enddate>20230928</enddate><creator>Idriss, Aboubaker I. 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A.</creator><creator>Ahmed, Gafer A.</creator><creator>Zhang, Hao</creator><general>MDPI AG</general><general>MDPI</general><scope>AAYXX</scope><scope>CITATION</scope><scope>7SR</scope><scope>8FD</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>JG9</scope><scope>KB.</scope><scope>PDBOC</scope><scope>PIMPY</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>7X8</scope><scope>5PM</scope><orcidid>https://orcid.org/0000-0002-7871-9619</orcidid><orcidid>https://orcid.org/0009-0001-7957-9275</orcidid><orcidid>https://orcid.org/0000-0002-5227-6944</orcidid></search><sort><creationdate>20230928</creationdate><title>Influence of Particle Size on the Mechanical Performance and Sintering Quality of Peanut Husk Powder/PES Composites Fabricated through Selective Laser Sintering</title><author>Idriss, Aboubaker I. B. ; Yang, Chun-Mei ; Li, Jian ; Guo, Yanling ; Liu, Jiuqing ; Abdelmagid, Alaaeldin A. 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B.</creatorcontrib><creatorcontrib>Yang, Chun-Mei</creatorcontrib><creatorcontrib>Li, Jian</creatorcontrib><creatorcontrib>Guo, Yanling</creatorcontrib><creatorcontrib>Liu, Jiuqing</creatorcontrib><creatorcontrib>Abdelmagid, Alaaeldin A. A.</creatorcontrib><creatorcontrib>Ahmed, Gafer A.</creatorcontrib><creatorcontrib>Zhang, Hao</creatorcontrib><collection>CrossRef</collection><collection>Engineered Materials Abstracts</collection><collection>Technology Research Database</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>Materials Research Database</collection><collection>Materials Science Database</collection><collection>Materials Science Collection</collection><collection>Publicly Available Content Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>MEDLINE - Academic</collection><collection>PubMed Central (Full Participant titles)</collection><jtitle>Polymers</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Idriss, Aboubaker I. B.</au><au>Yang, Chun-Mei</au><au>Li, Jian</au><au>Guo, Yanling</au><au>Liu, Jiuqing</au><au>Abdelmagid, Alaaeldin A. A.</au><au>Ahmed, Gafer A.</au><au>Zhang, Hao</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Influence of Particle Size on the Mechanical Performance and Sintering Quality of Peanut Husk Powder/PES Composites Fabricated through Selective Laser Sintering</atitle><jtitle>Polymers</jtitle><date>2023-09-28</date><risdate>2023</risdate><volume>15</volume><issue>19</issue><spage>3913</spage><pages>3913-</pages><issn>2073-4360</issn><eissn>2073-4360</eissn><abstract>This study intends to enhance the mechanical strength of wood–plastic composite selective laser sintering (SLS) parts by using a sustainable composite, peanut husk powder (PHP)/poly ether sulfone (PES) (PHPC). The study aims to address agricultural waste pollution by encouraging the eco-friendly utilization of such waste in SLS technology. To ensure the sintering quality and mechanical properties and prevent deformation and warping during sintering, the thermo-physical properties of PHP and PES powders were analyzed to determine a suitable preheating temperature for PHPC. Single-layer sintering tests were conducted to assess the formability of PHPC specimens with varying PHP particle sizes. The study showed the effects of different PHP particle sizes on the mechanical performance of PHPC parts. The evaluation covered various aspects of PHPC SLS parts, including mechanical strength, density, residual ash content, dimensional accuracy (DA), and surface roughness, with different PHP particle sizes. The mechanical analysis showed that PHPC parts made from PHP particles of ≤0.125 mm were the strongest. Specifically, the density bending strength, residual ash content, tensile, and impact strength were measured as 1.1825 g/cm3, 14.1 MPa, 1.2%, 6.076 MPa, and 2.12 kJ/cm2, respectively. Notably, these parameters showed significant improvement after the wax infiltration treatment. SEM was used to examine the PHP and PES powder particles, PHPC specimen microstructure, and PHPC SLS parts before and after the mechanical tests and waxing. Consequently, SEM analysis wholly confirmed the mechanical test results.</abstract><cop>Basel</cop><pub>MDPI AG</pub><pmid>37835962</pmid><doi>10.3390/polym15193913</doi><orcidid>https://orcid.org/0000-0002-7871-9619</orcidid><orcidid>https://orcid.org/0009-0001-7957-9275</orcidid><orcidid>https://orcid.org/0000-0002-5227-6944</orcidid><oa>free_for_read</oa></addata></record> |
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subjects | Agricultural wastes Analysis Ashes Bend strength Biomass Carbon dioxide Composite materials Density Energy consumption Glycol ethers Heating Impact strength Investigations Laser sintering Mechanical analysis Mechanical properties Mechanical tests Methods Particle size Peanuts Physical properties Powders Ratios Raw materials Rice Sintering Sintering (powder metallurgy) Sulfones Surface roughness Sustainable materials Temperature Thermal properties Wood composites |
title | Influence of Particle Size on the Mechanical Performance and Sintering Quality of Peanut Husk Powder/PES Composites Fabricated through Selective Laser Sintering |
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