Influence of Particle Size on the Mechanical Performance and Sintering Quality of Peanut Husk Powder/PES Composites Fabricated through Selective Laser Sintering

This study intends to enhance the mechanical strength of wood–plastic composite selective laser sintering (SLS) parts by using a sustainable composite, peanut husk powder (PHP)/poly ether sulfone (PES) (PHPC). The study aims to address agricultural waste pollution by encouraging the eco-friendly uti...

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Veröffentlicht in:Polymers 2023-09, Vol.15 (19), p.3913
Hauptverfasser: Idriss, Aboubaker I. B., Yang, Chun-Mei, Li, Jian, Guo, Yanling, Liu, Jiuqing, Abdelmagid, Alaaeldin A. A., Ahmed, Gafer A., Zhang, Hao
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container_issue 19
container_start_page 3913
container_title Polymers
container_volume 15
creator Idriss, Aboubaker I. B.
Yang, Chun-Mei
Li, Jian
Guo, Yanling
Liu, Jiuqing
Abdelmagid, Alaaeldin A. A.
Ahmed, Gafer A.
Zhang, Hao
description This study intends to enhance the mechanical strength of wood–plastic composite selective laser sintering (SLS) parts by using a sustainable composite, peanut husk powder (PHP)/poly ether sulfone (PES) (PHPC). The study aims to address agricultural waste pollution by encouraging the eco-friendly utilization of such waste in SLS technology. To ensure the sintering quality and mechanical properties and prevent deformation and warping during sintering, the thermo-physical properties of PHP and PES powders were analyzed to determine a suitable preheating temperature for PHPC. Single-layer sintering tests were conducted to assess the formability of PHPC specimens with varying PHP particle sizes. The study showed the effects of different PHP particle sizes on the mechanical performance of PHPC parts. The evaluation covered various aspects of PHPC SLS parts, including mechanical strength, density, residual ash content, dimensional accuracy (DA), and surface roughness, with different PHP particle sizes. The mechanical analysis showed that PHPC parts made from PHP particles of ≤0.125 mm were the strongest. Specifically, the density bending strength, residual ash content, tensile, and impact strength were measured as 1.1825 g/cm3, 14.1 MPa, 1.2%, 6.076 MPa, and 2.12 kJ/cm2, respectively. Notably, these parameters showed significant improvement after the wax infiltration treatment. SEM was used to examine the PHP and PES powder particles, PHPC specimen microstructure, and PHPC SLS parts before and after the mechanical tests and waxing. Consequently, SEM analysis wholly confirmed the mechanical test results.
doi_str_mv 10.3390/polym15193913
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Single-layer sintering tests were conducted to assess the formability of PHPC specimens with varying PHP particle sizes. The study showed the effects of different PHP particle sizes on the mechanical performance of PHPC parts. The evaluation covered various aspects of PHPC SLS parts, including mechanical strength, density, residual ash content, dimensional accuracy (DA), and surface roughness, with different PHP particle sizes. The mechanical analysis showed that PHPC parts made from PHP particles of ≤0.125 mm were the strongest. Specifically, the density bending strength, residual ash content, tensile, and impact strength were measured as 1.1825 g/cm3, 14.1 MPa, 1.2%, 6.076 MPa, and 2.12 kJ/cm2, respectively. Notably, these parameters showed significant improvement after the wax infiltration treatment. SEM was used to examine the PHP and PES powder particles, PHPC specimen microstructure, and PHPC SLS parts before and after the mechanical tests and waxing. 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B.</au><au>Yang, Chun-Mei</au><au>Li, Jian</au><au>Guo, Yanling</au><au>Liu, Jiuqing</au><au>Abdelmagid, Alaaeldin A. A.</au><au>Ahmed, Gafer A.</au><au>Zhang, Hao</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Influence of Particle Size on the Mechanical Performance and Sintering Quality of Peanut Husk Powder/PES Composites Fabricated through Selective Laser Sintering</atitle><jtitle>Polymers</jtitle><date>2023-09-28</date><risdate>2023</risdate><volume>15</volume><issue>19</issue><spage>3913</spage><pages>3913-</pages><issn>2073-4360</issn><eissn>2073-4360</eissn><abstract>This study intends to enhance the mechanical strength of wood–plastic composite selective laser sintering (SLS) parts by using a sustainable composite, peanut husk powder (PHP)/poly ether sulfone (PES) (PHPC). The study aims to address agricultural waste pollution by encouraging the eco-friendly utilization of such waste in SLS technology. To ensure the sintering quality and mechanical properties and prevent deformation and warping during sintering, the thermo-physical properties of PHP and PES powders were analyzed to determine a suitable preheating temperature for PHPC. Single-layer sintering tests were conducted to assess the formability of PHPC specimens with varying PHP particle sizes. The study showed the effects of different PHP particle sizes on the mechanical performance of PHPC parts. The evaluation covered various aspects of PHPC SLS parts, including mechanical strength, density, residual ash content, dimensional accuracy (DA), and surface roughness, with different PHP particle sizes. The mechanical analysis showed that PHPC parts made from PHP particles of ≤0.125 mm were the strongest. Specifically, the density bending strength, residual ash content, tensile, and impact strength were measured as 1.1825 g/cm3, 14.1 MPa, 1.2%, 6.076 MPa, and 2.12 kJ/cm2, respectively. Notably, these parameters showed significant improvement after the wax infiltration treatment. SEM was used to examine the PHP and PES powder particles, PHPC specimen microstructure, and PHPC SLS parts before and after the mechanical tests and waxing. Consequently, SEM analysis wholly confirmed the mechanical test results.</abstract><cop>Basel</cop><pub>MDPI AG</pub><pmid>37835962</pmid><doi>10.3390/polym15193913</doi><orcidid>https://orcid.org/0000-0002-7871-9619</orcidid><orcidid>https://orcid.org/0009-0001-7957-9275</orcidid><orcidid>https://orcid.org/0000-0002-5227-6944</orcidid><oa>free_for_read</oa></addata></record>
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source MDPI - Multidisciplinary Digital Publishing Institute; Elektronische Zeitschriftenbibliothek - Frei zugängliche E-Journals; PubMed Central; PubMed Central Open Access
subjects Agricultural wastes
Analysis
Ashes
Bend strength
Biomass
Carbon dioxide
Composite materials
Density
Energy consumption
Glycol ethers
Heating
Impact strength
Investigations
Laser sintering
Mechanical analysis
Mechanical properties
Mechanical tests
Methods
Particle size
Peanuts
Physical properties
Powders
Ratios
Raw materials
Rice
Sintering
Sintering (powder metallurgy)
Sulfones
Surface roughness
Sustainable materials
Temperature
Thermal properties
Wood composites
title Influence of Particle Size on the Mechanical Performance and Sintering Quality of Peanut Husk Powder/PES Composites Fabricated through Selective Laser Sintering
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