Influence of Flank Wear on the Microstructure Characteristics of the GH4169 Metamorphic Layer under High-Pressure Cooling
Since the flank has an important influence on the surface of a workpiece, and as microstructure flaws of the surface metamorphic layer are a key factor that affects the service performance of a part, this work studied the influence of flank wear on the microstructure characteristics of the metamorph...
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description | Since the flank has an important influence on the surface of a workpiece, and as microstructure flaws of the surface metamorphic layer are a key factor that affects the service performance of a part, this work studied the influence of flank wear on the microstructure characteristics of the metamorphic layer under the conditions of high-pressure cooling. First, Third Wave AdvantEdge was used to create a simulation model of cutting GH4169 using tools with different flank wears under high-pressure cooling. The simulation findings emphasized the impact of flank wear width (VB) on the cutting force, cutting temperature, plastic strain, and strain rate. Second, an experimental platform was established for cutting GH4169 under high-pressure cooling, and the cutting force during the machining process was recorded in real time and compared with the simulation results. Finally, an optical microscope was used to observe the metallographic structure of the GH4169 workpiece section. The microstructure characteristics of the workpiece were analyzed using a scanning electron microscope (SEM) and electron backscattered diffraction (EBSD). It was discovered that, as the flank wear width increased, so did the cutting force, cutting temperature, plastic strain, strain rate, and plastic deformation depth. The relative error between the simulation results of the cutting force and the experimental results was within 15%. At the same time, near the surface of the workpiece, there was a metamorphic layer with fuzzy grain boundaries and refined grain. With an increase in flank wear width, the thickness of the metamorphic layer increased from 4.5 μm to 8.7 μm and the grain refinement intensified. The high strain rate promoted recrystallization, which caused an increase in the average grain boundary misorientation and high-angle grain boundaries, as well as a reduction in twin boundaries. |
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First, Third Wave AdvantEdge was used to create a simulation model of cutting GH4169 using tools with different flank wears under high-pressure cooling. The simulation findings emphasized the impact of flank wear width (VB) on the cutting force, cutting temperature, plastic strain, and strain rate. Second, an experimental platform was established for cutting GH4169 under high-pressure cooling, and the cutting force during the machining process was recorded in real time and compared with the simulation results. Finally, an optical microscope was used to observe the metallographic structure of the GH4169 workpiece section. The microstructure characteristics of the workpiece were analyzed using a scanning electron microscope (SEM) and electron backscattered diffraction (EBSD). It was discovered that, as the flank wear width increased, so did the cutting force, cutting temperature, plastic strain, strain rate, and plastic deformation depth. The relative error between the simulation results of the cutting force and the experimental results was within 15%. At the same time, near the surface of the workpiece, there was a metamorphic layer with fuzzy grain boundaries and refined grain. With an increase in flank wear width, the thickness of the metamorphic layer increased from 4.5 μm to 8.7 μm and the grain refinement intensified. The high strain rate promoted recrystallization, which caused an increase in the average grain boundary misorientation and high-angle grain boundaries, as well as a reduction in twin boundaries.</description><identifier>ISSN: 1996-1944</identifier><identifier>EISSN: 1996-1944</identifier><identifier>DOI: 10.3390/ma16082944</identifier><identifier>PMID: 37109780</identifier><language>eng</language><publisher>Switzerland: MDPI AG</publisher><subject>Analysis ; Cooling ; Cutting force ; Cutting parameters ; Cutting wear ; Deformation ; Electron back scatter ; Friction ; Grain boundaries ; Grain refinement ; Grain size ; High pressure ; High strain rate ; Machining ; Microstructure ; Misalignment ; Optical microscopes ; Plastic deformation ; Recrystallization ; Residual stress ; Simulation ; Simulation models ; Thickness ; Titanium alloys ; Tool wear ; Twin boundaries ; Workpieces</subject><ispartof>Materials, 2023-04, Vol.16 (8), p.2944</ispartof><rights>COPYRIGHT 2023 MDPI AG</rights><rights>2023 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.</rights><rights>2023 by the authors. 2023</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c446t-b35aa221f5af9b68d957f80354e5f9f3bea31c8be2d3ae15186421e48630219e3</citedby><cites>FETCH-LOGICAL-c446t-b35aa221f5af9b68d957f80354e5f9f3bea31c8be2d3ae15186421e48630219e3</cites><orcidid>0000-0002-2189-3384</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://www.ncbi.nlm.nih.gov/pmc/articles/PMC10146843/pdf/$$EPDF$$P50$$Gpubmedcentral$$Hfree_for_read</linktopdf><linktohtml>$$Uhttps://www.ncbi.nlm.nih.gov/pmc/articles/PMC10146843/$$EHTML$$P50$$Gpubmedcentral$$Hfree_for_read</linktohtml><link.rule.ids>230,314,727,780,784,885,27924,27925,53791,53793</link.rule.ids><backlink>$$Uhttps://www.ncbi.nlm.nih.gov/pubmed/37109780$$D View this record in MEDLINE/PubMed$$Hfree_for_read</backlink></links><search><creatorcontrib>Wei, Min</creatorcontrib><creatorcontrib>Wu, Mingyang</creatorcontrib><creatorcontrib>Xu, Jiamiao</creatorcontrib><creatorcontrib>Cheng, Yaonan</creatorcontrib><title>Influence of Flank Wear on the Microstructure Characteristics of the GH4169 Metamorphic Layer under High-Pressure Cooling</title><title>Materials</title><addtitle>Materials (Basel)</addtitle><description>Since the flank has an important influence on the surface of a workpiece, and as microstructure flaws of the surface metamorphic layer are a key factor that affects the service performance of a part, this work studied the influence of flank wear on the microstructure characteristics of the metamorphic layer under the conditions of high-pressure cooling. First, Third Wave AdvantEdge was used to create a simulation model of cutting GH4169 using tools with different flank wears under high-pressure cooling. The simulation findings emphasized the impact of flank wear width (VB) on the cutting force, cutting temperature, plastic strain, and strain rate. Second, an experimental platform was established for cutting GH4169 under high-pressure cooling, and the cutting force during the machining process was recorded in real time and compared with the simulation results. Finally, an optical microscope was used to observe the metallographic structure of the GH4169 workpiece section. The microstructure characteristics of the workpiece were analyzed using a scanning electron microscope (SEM) and electron backscattered diffraction (EBSD). It was discovered that, as the flank wear width increased, so did the cutting force, cutting temperature, plastic strain, strain rate, and plastic deformation depth. The relative error between the simulation results of the cutting force and the experimental results was within 15%. At the same time, near the surface of the workpiece, there was a metamorphic layer with fuzzy grain boundaries and refined grain. With an increase in flank wear width, the thickness of the metamorphic layer increased from 4.5 μm to 8.7 μm and the grain refinement intensified. The high strain rate promoted recrystallization, which caused an increase in the average grain boundary misorientation and high-angle grain boundaries, as well as a reduction in twin boundaries.</description><subject>Analysis</subject><subject>Cooling</subject><subject>Cutting force</subject><subject>Cutting parameters</subject><subject>Cutting wear</subject><subject>Deformation</subject><subject>Electron back scatter</subject><subject>Friction</subject><subject>Grain boundaries</subject><subject>Grain refinement</subject><subject>Grain size</subject><subject>High pressure</subject><subject>High strain rate</subject><subject>Machining</subject><subject>Microstructure</subject><subject>Misalignment</subject><subject>Optical microscopes</subject><subject>Plastic deformation</subject><subject>Recrystallization</subject><subject>Residual stress</subject><subject>Simulation</subject><subject>Simulation models</subject><subject>Thickness</subject><subject>Titanium alloys</subject><subject>Tool wear</subject><subject>Twin boundaries</subject><subject>Workpieces</subject><issn>1996-1944</issn><issn>1996-1944</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2023</creationdate><recordtype>article</recordtype><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNpdkk1r3DAQhk1paUKaS35AEfRSCk71Zdk6lbA02cCG5NCSo5Dl0VqpLW0lO7D_vnI3TdNKIA3SM69mRlMUZwSfMybx51ETgRsqOX9VHBMpRUmy_fqFfVScpvSA82CMZPJtccRqgmXd4ONif-3tMIM3gIJFl4P2P9A96IiCR1MP6MaZGNIUZzPNEdCq11GbCaJLkzNp8VmoqzUnQqIbmPQY4q53Bm30HiKafZfXtdv25V2ElH5rhDA4v31XvLF6SHD6tJ8U3y-_fluty83t1fXqYlMazsVUtqzSmlJiK21lK5pOVrVtMKs4VFZa1oJmxDQt0I5pIBVpBKcEeCMYpkQCOym-HHR3cztCZ8BPUQ9qF92o414F7dS_N971ahseFcGEi4azrPDxSSGGnzOkSY0uGRhysSDMSdEG15ISymlGP_yHPoQ5-pzfQomqrgmvMnV-oLZ6AOW8Dflhk2cHozPBg3X5_KLmdS4BEUsEnw4Oy2ekCPY5fILV0gbqbxtk-P3LhJ_RP5_OfgE7ZazQ</recordid><startdate>20230407</startdate><enddate>20230407</enddate><creator>Wei, Min</creator><creator>Wu, Mingyang</creator><creator>Xu, Jiamiao</creator><creator>Cheng, Yaonan</creator><general>MDPI AG</general><general>MDPI</general><scope>NPM</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>7SR</scope><scope>8FD</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>JG9</scope><scope>KB.</scope><scope>PDBOC</scope><scope>PIMPY</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>7X8</scope><scope>5PM</scope><orcidid>https://orcid.org/0000-0002-2189-3384</orcidid></search><sort><creationdate>20230407</creationdate><title>Influence of Flank Wear on the Microstructure Characteristics of the GH4169 Metamorphic Layer under High-Pressure Cooling</title><author>Wei, Min ; Wu, Mingyang ; Xu, Jiamiao ; Cheng, Yaonan</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c446t-b35aa221f5af9b68d957f80354e5f9f3bea31c8be2d3ae15186421e48630219e3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2023</creationdate><topic>Analysis</topic><topic>Cooling</topic><topic>Cutting force</topic><topic>Cutting parameters</topic><topic>Cutting wear</topic><topic>Deformation</topic><topic>Electron back scatter</topic><topic>Friction</topic><topic>Grain boundaries</topic><topic>Grain refinement</topic><topic>Grain size</topic><topic>High pressure</topic><topic>High strain rate</topic><topic>Machining</topic><topic>Microstructure</topic><topic>Misalignment</topic><topic>Optical microscopes</topic><topic>Plastic deformation</topic><topic>Recrystallization</topic><topic>Residual stress</topic><topic>Simulation</topic><topic>Simulation models</topic><topic>Thickness</topic><topic>Titanium alloys</topic><topic>Tool wear</topic><topic>Twin boundaries</topic><topic>Workpieces</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Wei, Min</creatorcontrib><creatorcontrib>Wu, Mingyang</creatorcontrib><creatorcontrib>Xu, Jiamiao</creatorcontrib><creatorcontrib>Cheng, Yaonan</creatorcontrib><collection>PubMed</collection><collection>CrossRef</collection><collection>Engineered Materials Abstracts</collection><collection>Technology Research Database</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>Materials Research Database</collection><collection>Materials Science Database</collection><collection>Materials Science Collection</collection><collection>Publicly Available Content Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>MEDLINE - Academic</collection><collection>PubMed Central (Full Participant titles)</collection><jtitle>Materials</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Wei, Min</au><au>Wu, Mingyang</au><au>Xu, Jiamiao</au><au>Cheng, Yaonan</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Influence of Flank Wear on the Microstructure Characteristics of the GH4169 Metamorphic Layer under High-Pressure Cooling</atitle><jtitle>Materials</jtitle><addtitle>Materials (Basel)</addtitle><date>2023-04-07</date><risdate>2023</risdate><volume>16</volume><issue>8</issue><spage>2944</spage><pages>2944-</pages><issn>1996-1944</issn><eissn>1996-1944</eissn><abstract>Since the flank has an important influence on the surface of a workpiece, and as microstructure flaws of the surface metamorphic layer are a key factor that affects the service performance of a part, this work studied the influence of flank wear on the microstructure characteristics of the metamorphic layer under the conditions of high-pressure cooling. First, Third Wave AdvantEdge was used to create a simulation model of cutting GH4169 using tools with different flank wears under high-pressure cooling. The simulation findings emphasized the impact of flank wear width (VB) on the cutting force, cutting temperature, plastic strain, and strain rate. Second, an experimental platform was established for cutting GH4169 under high-pressure cooling, and the cutting force during the machining process was recorded in real time and compared with the simulation results. Finally, an optical microscope was used to observe the metallographic structure of the GH4169 workpiece section. The microstructure characteristics of the workpiece were analyzed using a scanning electron microscope (SEM) and electron backscattered diffraction (EBSD). It was discovered that, as the flank wear width increased, so did the cutting force, cutting temperature, plastic strain, strain rate, and plastic deformation depth. The relative error between the simulation results of the cutting force and the experimental results was within 15%. At the same time, near the surface of the workpiece, there was a metamorphic layer with fuzzy grain boundaries and refined grain. With an increase in flank wear width, the thickness of the metamorphic layer increased from 4.5 μm to 8.7 μm and the grain refinement intensified. The high strain rate promoted recrystallization, which caused an increase in the average grain boundary misorientation and high-angle grain boundaries, as well as a reduction in twin boundaries.</abstract><cop>Switzerland</cop><pub>MDPI AG</pub><pmid>37109780</pmid><doi>10.3390/ma16082944</doi><orcidid>https://orcid.org/0000-0002-2189-3384</orcidid><oa>free_for_read</oa></addata></record> |
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subjects | Analysis Cooling Cutting force Cutting parameters Cutting wear Deformation Electron back scatter Friction Grain boundaries Grain refinement Grain size High pressure High strain rate Machining Microstructure Misalignment Optical microscopes Plastic deformation Recrystallization Residual stress Simulation Simulation models Thickness Titanium alloys Tool wear Twin boundaries Workpieces |
title | Influence of Flank Wear on the Microstructure Characteristics of the GH4169 Metamorphic Layer under High-Pressure Cooling |
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