Overview of transient liquid phase and partial transient liquid phase bonding

Transient liquid phase (TLP) bonding is a relatively new bonding process that joins materials using an interlayer. On heating, the interlayer melts and the interlayer element (or a constituent of an alloy interlayer) diffuses into the substrate materials, causing isothermal solidification. The resul...

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Veröffentlicht in:Journal of materials science 2011-08, Vol.46 (16), p.5305-5323
Hauptverfasser: Cook, Grant O., Sorensen, Carl D.
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description Transient liquid phase (TLP) bonding is a relatively new bonding process that joins materials using an interlayer. On heating, the interlayer melts and the interlayer element (or a constituent of an alloy interlayer) diffuses into the substrate materials, causing isothermal solidification. The result of this process is a bond that has a higher melting point than the bonding temperature. This bonding process has found many applications, most notably the joining and repair of Ni-based superalloy components. This article reviews important aspects of TLP bonding, such as kinetics of the process, experimental details (bonding time, interlayer thickness and format, and optimal bonding temperature), and advantages and disadvantages of the process. A wide range of materials that TLP bonding has been applied to is also presented. Partial transient liquid phase (PTLP) bonding is a variant of TLP bonding that is typically used to join ceramics. PTLP bonding requires an interlayer composed of multiple layers; the most common bond setup consists of a thick refractory core sandwiched by thin, lower-melting layers on each side. This article explains how the experimental details and bonding kinetics of PTLP bonding differ from TLP bonding. Also, a range of materials that have been joined by PTLP bonding is presented.
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subjects Alloying elements
Alloys
Bonding
Bonds
Ceramic bonding
Characterization and Evaluation of Materials
Classical Mechanics
Crystallography and Scattering Methods
Format
Heating
Innovations
Interlayers
Liquid phases
Materials Science
Melting points
Melts
Metallurgical constituents
Nickel
Nickel base alloys
Polymer Sciences
Refractory materials
Review
Solid Mechanics
Solidification
Substrates
Superalloys
Thin films
Transient liquid phase bonding
title Overview of transient liquid phase and partial transient liquid phase bonding
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