In Situ Visualization of Impacting Phenomena of Plasma-Sprayed Zirconia: From Single Splat to Coating Formation

The authors have developed an in situ monitoring system for particle impacts under atmospheric dc plasma spraying conditions. This system utilized a high-speed video camera coupled with a long-distance microscope, and was capable of capturing the particle-impinging phenomena at one million frames pe...

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Veröffentlicht in:Journal of thermal spray technology 2008-12, Vol.17 (5-6), p.623-630
Hauptverfasser: Shinoda, Kentaro, Murakami, Hideyuki, Kuroda, Seiji, Takehara, Kohsei, Oki, Sachio
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container_end_page 630
container_issue 5-6
container_start_page 623
container_title Journal of thermal spray technology
container_volume 17
creator Shinoda, Kentaro
Murakami, Hideyuki
Kuroda, Seiji
Takehara, Kohsei
Oki, Sachio
description The authors have developed an in situ monitoring system for particle impacts under atmospheric dc plasma spraying conditions. This system utilized a high-speed video camera coupled with a long-distance microscope, and was capable of capturing the particle-impinging phenomena at one million frames per second. To understand the coating formation mechanism, two approaches were attempted, i.e., observation of the single splat formation and the subsequent coating formation. In the former case, the deformation and cooling processes of yttria-stabilized zirconia (YSZ) droplets impinging on substrates were successfully captured. In the latter case, multiple-droplet-impacting phenomena were observed as an ensemble treatment. Representing the coating process, the tower formation (0-dimensional) and bead formation (1-dimensional) were observed under typical plasma spray conditions for thermal barrier coatings using a triggering system coupled with the motion of a robot. The obtained images clearly showed the coating formation resulting from the integration of single splats.
doi_str_mv 10.1007/s11666-008-9221-1
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source SpringerNature Journals
subjects Analytical Chemistry
Beads
Characterization and Evaluation of Materials
Chemistry and Materials Science
Coating
Corrosion and Coatings
Droplets
Machines
Manufacturing
Materials Science
Monitoring systems
Peer Reviewed
Processes
Robots
Sprayers
Sprays
Surfaces and Interfaces
Thin Films
Tribology
Yttria stabilized zirconia
title In Situ Visualization of Impacting Phenomena of Plasma-Sprayed Zirconia: From Single Splat to Coating Formation
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