In Situ Visualization of Impacting Phenomena of Plasma-Sprayed Zirconia: From Single Splat to Coating Formation
The authors have developed an in situ monitoring system for particle impacts under atmospheric dc plasma spraying conditions. This system utilized a high-speed video camera coupled with a long-distance microscope, and was capable of capturing the particle-impinging phenomena at one million frames pe...
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Veröffentlicht in: | Journal of thermal spray technology 2008-12, Vol.17 (5-6), p.623-630 |
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creator | Shinoda, Kentaro Murakami, Hideyuki Kuroda, Seiji Takehara, Kohsei Oki, Sachio |
description | The authors have developed an in situ monitoring system for particle impacts under atmospheric dc plasma spraying conditions. This system utilized a high-speed video camera coupled with a long-distance microscope, and was capable of capturing the particle-impinging phenomena at one million frames per second. To understand the coating formation mechanism, two approaches were attempted, i.e., observation of the single splat formation and the subsequent coating formation. In the former case, the deformation and cooling processes of yttria-stabilized zirconia (YSZ) droplets impinging on substrates were successfully captured. In the latter case, multiple-droplet-impacting phenomena were observed as an ensemble treatment. Representing the coating process, the tower formation (0-dimensional) and bead formation (1-dimensional) were observed under typical plasma spray conditions for thermal barrier coatings using a triggering system coupled with the motion of a robot. The obtained images clearly showed the coating formation resulting from the integration of single splats. |
doi_str_mv | 10.1007/s11666-008-9221-1 |
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This system utilized a high-speed video camera coupled with a long-distance microscope, and was capable of capturing the particle-impinging phenomena at one million frames per second. To understand the coating formation mechanism, two approaches were attempted, i.e., observation of the single splat formation and the subsequent coating formation. In the former case, the deformation and cooling processes of yttria-stabilized zirconia (YSZ) droplets impinging on substrates were successfully captured. In the latter case, multiple-droplet-impacting phenomena were observed as an ensemble treatment. Representing the coating process, the tower formation (0-dimensional) and bead formation (1-dimensional) were observed under typical plasma spray conditions for thermal barrier coatings using a triggering system coupled with the motion of a robot. 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This system utilized a high-speed video camera coupled with a long-distance microscope, and was capable of capturing the particle-impinging phenomena at one million frames per second. To understand the coating formation mechanism, two approaches were attempted, i.e., observation of the single splat formation and the subsequent coating formation. In the former case, the deformation and cooling processes of yttria-stabilized zirconia (YSZ) droplets impinging on substrates were successfully captured. In the latter case, multiple-droplet-impacting phenomena were observed as an ensemble treatment. Representing the coating process, the tower formation (0-dimensional) and bead formation (1-dimensional) were observed under typical plasma spray conditions for thermal barrier coatings using a triggering system coupled with the motion of a robot. The obtained images clearly showed the coating formation resulting from the integration of single splats.</description><subject>Analytical Chemistry</subject><subject>Beads</subject><subject>Characterization and Evaluation of Materials</subject><subject>Chemistry and Materials Science</subject><subject>Coating</subject><subject>Corrosion and Coatings</subject><subject>Droplets</subject><subject>Machines</subject><subject>Manufacturing</subject><subject>Materials Science</subject><subject>Monitoring systems</subject><subject>Peer Reviewed</subject><subject>Processes</subject><subject>Robots</subject><subject>Sprayers</subject><subject>Sprays</subject><subject>Surfaces and Interfaces</subject><subject>Thin Films</subject><subject>Tribology</subject><subject>Yttria stabilized zirconia</subject><issn>1059-9630</issn><issn>1544-1016</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2008</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kc1KJDEURgtR8PcB3IVZzKwy5qaSVGV2Q2M7DcIIrS7chFh1WyNVSZlULfRpfBafzLQtDAjjKpdwvsO9fEVxDOwnMFadJAClFGWspppzoLBV7IEUggIDtZ1nJjXVqmS7xX5KD4wxqbjcK4aFf31ZunEi1y5NtnPPdnTBk7Aii36wzej8Hbm4Rx969Hb9fdHZ1Fu6HKJ9wpbcuNgE7-wvMo-hJ8vMd0iWQ2dHMgYyC_ZdMQ-xfzcfFjsr2yU8-ngPiqv56eXsDz3_e7aY_T6njRBipFXdNrxqFbCacS4ltq2ohMWmUoLrFcoSaw26riTatoZbVkHFhbaAqG-xxPKg-LHxDjE8TphG07vUYNdZj2FKRoNQipdaZvL7l2QppeSlFBn89gl8CFP0-QqT91A8C9c22EBNDClFXJkhut7GJwPMrKsym6pMrsqsqzKQM3yTSZn1dxj_if8fegOzEpa4</recordid><startdate>20081201</startdate><enddate>20081201</enddate><creator>Shinoda, Kentaro</creator><creator>Murakami, Hideyuki</creator><creator>Kuroda, Seiji</creator><creator>Takehara, Kohsei</creator><creator>Oki, Sachio</creator><general>Springer US</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>BHPHI</scope><scope>BKSAR</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>KB.</scope><scope>PCBAR</scope><scope>PDBOC</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>7SR</scope><scope>8BQ</scope><scope>8FD</scope><scope>JG9</scope></search><sort><creationdate>20081201</creationdate><title>In Situ Visualization of Impacting Phenomena of Plasma-Sprayed Zirconia: From Single Splat to Coating Formation</title><author>Shinoda, Kentaro ; Murakami, Hideyuki ; Kuroda, Seiji ; Takehara, Kohsei ; Oki, Sachio</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c444t-78dc27d610802255edd474aec76429fe53e8919875ead81b0717249a1ee9be3e3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2008</creationdate><topic>Analytical Chemistry</topic><topic>Beads</topic><topic>Characterization and Evaluation of Materials</topic><topic>Chemistry and Materials Science</topic><topic>Coating</topic><topic>Corrosion and Coatings</topic><topic>Droplets</topic><topic>Machines</topic><topic>Manufacturing</topic><topic>Materials Science</topic><topic>Monitoring systems</topic><topic>Peer Reviewed</topic><topic>Processes</topic><topic>Robots</topic><topic>Sprayers</topic><topic>Sprays</topic><topic>Surfaces and Interfaces</topic><topic>Thin Films</topic><topic>Tribology</topic><topic>Yttria stabilized zirconia</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Shinoda, Kentaro</creatorcontrib><creatorcontrib>Murakami, Hideyuki</creatorcontrib><creatorcontrib>Kuroda, Seiji</creatorcontrib><creatorcontrib>Takehara, Kohsei</creatorcontrib><creatorcontrib>Oki, Sachio</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>Natural Science Collection</collection><collection>Earth, Atmospheric & Aquatic Science Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>Materials Science Database</collection><collection>Earth, Atmospheric & Aquatic Science Database</collection><collection>Materials Science Collection</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>Engineered Materials Abstracts</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>Materials Research Database</collection><jtitle>Journal of thermal spray technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Shinoda, Kentaro</au><au>Murakami, Hideyuki</au><au>Kuroda, Seiji</au><au>Takehara, Kohsei</au><au>Oki, Sachio</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>In Situ Visualization of Impacting Phenomena of Plasma-Sprayed Zirconia: From Single Splat to Coating Formation</atitle><jtitle>Journal of thermal spray technology</jtitle><stitle>J Therm Spray Tech</stitle><date>2008-12-01</date><risdate>2008</risdate><volume>17</volume><issue>5-6</issue><spage>623</spage><epage>630</epage><pages>623-630</pages><issn>1059-9630</issn><eissn>1544-1016</eissn><coden>JTTEE5</coden><abstract>The authors have developed an in situ monitoring system for particle impacts under atmospheric dc plasma spraying conditions. This system utilized a high-speed video camera coupled with a long-distance microscope, and was capable of capturing the particle-impinging phenomena at one million frames per second. To understand the coating formation mechanism, two approaches were attempted, i.e., observation of the single splat formation and the subsequent coating formation. In the former case, the deformation and cooling processes of yttria-stabilized zirconia (YSZ) droplets impinging on substrates were successfully captured. In the latter case, multiple-droplet-impacting phenomena were observed as an ensemble treatment. Representing the coating process, the tower formation (0-dimensional) and bead formation (1-dimensional) were observed under typical plasma spray conditions for thermal barrier coatings using a triggering system coupled with the motion of a robot. 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subjects | Analytical Chemistry Beads Characterization and Evaluation of Materials Chemistry and Materials Science Coating Corrosion and Coatings Droplets Machines Manufacturing Materials Science Monitoring systems Peer Reviewed Processes Robots Sprayers Sprays Surfaces and Interfaces Thin Films Tribology Yttria stabilized zirconia |
title | In Situ Visualization of Impacting Phenomena of Plasma-Sprayed Zirconia: From Single Splat to Coating Formation |
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