Microstructure Characteristics of SiC Particle-Reinforced Aluminum Matrix Composites by Plasma Spraying

Aluminum with 55 and 75 vol.% SiC powders were ball milled as plasma spray feedstock. The feedstock was deposited onto a graphite substrate to form a freestanding composite by air plasma spraying. The microstructure characteristics of the sprayed composite were investigated by x-ray diffraction, sca...

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Veröffentlicht in:Journal of thermal spray technology 2004-12, Vol.13 (4), p.537-543
Hauptverfasser: Gui, Manchang, Kang, Suk Bong, Euh, Kwangjun
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creator Gui, Manchang
Kang, Suk Bong
Euh, Kwangjun
description Aluminum with 55 and 75 vol.% SiC powders were ball milled as plasma spray feedstock. The feedstock was deposited onto a graphite substrate to form a freestanding composite by air plasma spraying. The microstructure characteristics of the sprayed composite were investigated by x-ray diffraction, scanning electron microscopy, and transmission electron microscopy. The SiC volume fraction and porosity in the sprayed composites depend on plasma spray conditions. The silicon phase was formed in the sprayed composites in some plasma spray conditions, and its amount was related to the input of electrical power into the plasma spray. The mechanism of silicon formation was studied. In the sprayed composites, no reaction products could be observed in the Al/SiC interface. Impurity materials from ball media, stainless steel, and ZrO2 reacted with aluminum and silicon to form complex compounds during plasma spray deposition.[PUBLICATION ABSTRACT]
doi_str_mv 10.1361/10599630421451
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subjects Aluminum
Aluminum matrix composites
Electric power
Feedstock
Microstructure
Porosity
Silicon
Silicon carbide
Sprayers
Spraying
Sprays
X-ray diffraction
title Microstructure Characteristics of SiC Particle-Reinforced Aluminum Matrix Composites by Plasma Spraying
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