Highly Sensitive Focus Monitoring on Production Wafer by Scatterometry Measurements for 90/65-nm Node Devices

RENESAS factories are starting to use scatterometry for inline focus measurement. This paper presents the development of the method used for nondestructive, high accuracy, and high-speed focus measurement on production wafers. Focus change results in a subtle variation of the photoresist shape, and...

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Veröffentlicht in:IEEE transactions on semiconductor manufacturing 2007-08, Vol.20 (3), p.222-231
Hauptverfasser: Kawachi, T.., Fudo, H.., Iwata, Y.., Matsumoto, S.., Sasazawa, H.., Mori, T..
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container_end_page 231
container_issue 3
container_start_page 222
container_title IEEE transactions on semiconductor manufacturing
container_volume 20
creator Kawachi, T..
Fudo, H..
Iwata, Y..
Matsumoto, S..
Sasazawa, H..
Mori, T..
description RENESAS factories are starting to use scatterometry for inline focus measurement. This paper presents the development of the method used for nondestructive, high accuracy, and high-speed focus measurement on production wafers. Focus change results in a subtle variation of the photoresist shape, and this phenomenon is parameterized by using a new eight-layer model. Partial least squares regression methods are used to calculate focus from scatterometry measurement results. The measurement error for a focus variation of 0.1 mum is within 30 nm. This method enables the focus offset to be corrected more frequently without increasing the aligner machine downtime and reduces the depth of focus required because of aligner fluctuation. With it, we will be able to get sufficient focus margins for mass production of devices beyond the 65-nm-node devices.
doi_str_mv 10.1109/TSM.2007.901831
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This paper presents the development of the method used for nondestructive, high accuracy, and high-speed focus measurement on production wafers. Focus change results in a subtle variation of the photoresist shape, and this phenomenon is parameterized by using a new eight-layer model. Partial least squares regression methods are used to calculate focus from scatterometry measurement results. The measurement error for a focus variation of 0.1 mum is within 30 nm. This method enables the focus offset to be corrected more frequently without increasing the aligner machine downtime and reduces the depth of focus required because of aligner fluctuation. 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subjects Alignment
Applied sciences
Devices
Downtime
Electronics
Exact sciences and technology
Fluctuations
Focusing
Least squares methods
Manufacturing engineering
Mass production
Measurement errors
Microelectronic fabrication (materials and surfaces technology)
Monitoring
photolithography
Production facilities
Radar measurements
Regression
Resists
scatterometry
Semiconductor device modeling
Semiconductor electronics. Microelectronics. Optoelectronics. Solid state devices
Semiconductors
Shape
Wafers
title Highly Sensitive Focus Monitoring on Production Wafer by Scatterometry Measurements for 90/65-nm Node Devices
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