Field winding fault diagnosis in DC motors during manufacturing using thermal monitoring

Quality assessment during DC motor manufacturing should involve quality controls designed to detect various fault conditions associated with the components included in the machine. Some defects, however, can be produced by the automatic manufacturing process during the assembly of the individual com...

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Veröffentlicht in:Applied thermal engineering 2011-04, Vol.31 (5), p.978-983
Hauptverfasser: Manana, M., Arroyo, A., Ortiz, A., Renedo, C.J., Perez, S., Delgado, F.
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container_end_page 983
container_issue 5
container_start_page 978
container_title Applied thermal engineering
container_volume 31
creator Manana, M.
Arroyo, A.
Ortiz, A.
Renedo, C.J.
Perez, S.
Delgado, F.
description Quality assessment during DC motor manufacturing should involve quality controls designed to detect various fault conditions associated with the components included in the machine. Some defects, however, can be produced by the automatic manufacturing process during the assembly of the individual components. Inter-turn short-circuits, turn to earth short-circuits and open winding, among other fault conditions, can result from the field poles manufacturing and insertion inside the stator. The main problem with these kinds of faults is that though the motor is likely to be operational, there is a high probability of motor breakdown in the near future. In this paper, the above fault conditions are analyzed and a thermal model and an infrared monitoring test method for manufacturing quality control is proposed. ► This research describes a simplified thermal model of a DC field winding. ► It is provided a test system and a methodology for testing. ► The system put forward works properly with open winding and inter-turn fault condition.
doi_str_mv 10.1016/j.applthermaleng.2010.11.023
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source Elsevier ScienceDirect Journals
subjects Applied sciences
DC motors
Direct current
Electric machines
Electric motors
Energy
Energy. Thermal use of fuels
Exact sciences and technology
Fault diagnosis
Faults
Heat transfer
Infrared imaging
Monitoring
Motors
Quality control
Theoretical studies. Data and constants. Metering
Thermal engineering
Winding
title Field winding fault diagnosis in DC motors during manufacturing using thermal monitoring
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