Joining sheet panels to thin-walled tubular profiles by tube end forming

This paper is focused on novel utilizations of the fundamental modes of deformation of tube end forming for assembling sheet panels to thin-walled tubular profiles. The objective is to present an innovative and environmental friendly joining technology built upon the combination of compression beadi...

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Veröffentlicht in:Journal of cleaner production 2011-04, Vol.19 (6), p.712-719
Hauptverfasser: Alves, Luis M., Dias, Eduardo J., Martins, Paulo A.F.
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container_end_page 719
container_issue 6
container_start_page 712
container_title Journal of cleaner production
container_volume 19
creator Alves, Luis M.
Dias, Eduardo J.
Martins, Paulo A.F.
description This paper is focused on novel utilizations of the fundamental modes of deformation of tube end forming for assembling sheet panels to thin-walled tubular profiles. The objective is to present an innovative and environmental friendly joining technology built upon the combination of compression beading with tube inversion that can successfully eliminate currently available technologies based on mechanical fixing with fasteners, welding and structural adhesive bonding. The technology works at room temperature, is capable of ensuring significant economic and time savings and offers potential for opening new markets for the assembly of lightweight frame structures. The presentation is supported by experimentation and numerical modelling based on independently determined mechanical properties of the materials with the purpose of characterizing and evaluating the process feasibility limits as a function of the major operative parameters. The feasibility of joining sheet panels to tubular profiles by means of the proposed technology is demonstrated by presenting industrial applications and by evaluating the performance of a safety auto part in an operation failure test.
doi_str_mv 10.1016/j.jclepro.2010.12.014
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source ScienceDirect Journals (5 years ago - present)
subjects Experimentation
Feasibility
Finite element method
Forming
Inversions
Joining
Mathematical models
Panels
Thin walled
Tube end forming
Tubes
title Joining sheet panels to thin-walled tubular profiles by tube end forming
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