Effects of substrate curvature radius, deposition temperature and coating thickness on the residual stress field of cylindrical thermal barrier coatings

In a thermal barrier coating (TBC) system with cylindrical geometry, the position of coating plays an important role in the distribution of residual stress. In this paper, the residual stress field in three different types of TBCs with cylindrical geometry has been analyzed. The main focus is on the...

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Veröffentlicht in:Surface & coatings technology 2011-01, Vol.205 (8), p.3093-3102
Hauptverfasser: Mao, W.G., Jiang, J.P., Zhou, Y.C., Lu, C.
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creator Mao, W.G.
Jiang, J.P.
Zhou, Y.C.
Lu, C.
description In a thermal barrier coating (TBC) system with cylindrical geometry, the position of coating plays an important role in the distribution of residual stress. In this paper, the residual stress field in three different types of TBCs with cylindrical geometry has been analyzed. The main focus is on the effects of substrate curvature radius, deposition temperature and coating thickness on the residual stress distribution during a deposition process. The results show that the substrate curvature radius significantly affects the distributions of radial and hoop residual stresses, which are in good agreement with experimental measurements by photo-stimulated luminescence piezospectroscopy (Wang et al., Acta Mater., 2009, 57(1):182–195). The maximum radial residual stress locates closely to the coating/thermal grown oxide interface. However, the maximum hoop residual stress lies in the thermal grown oxide layer, which is much more than other three layers and presents a strong stress singularity along the thickness direction. ►The coating position strongly influences the distribution of residual stress in TBCs. ►Substrate curvature plays an important role in the evolution of residual stress. ►The deposition temperature and coating thickness should be as small as possible.
doi_str_mv 10.1016/j.surfcoat.2010.11.020
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subjects Applied sciences
Coating
Coating position
Cross-disciplinary physics: materials science
rheology
Curvature
Curvature radius
Deposition
Exact sciences and technology
Materials science
Mathematical analysis
Metals. Metallurgy
Nonmetallic coatings
Oxides
Physics
Production techniques
Residual stress
Stress concentration
Surface treatment
Surface treatments
Thermal barrier coatings
title Effects of substrate curvature radius, deposition temperature and coating thickness on the residual stress field of cylindrical thermal barrier coatings
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