Thermoplastic vibration welding: Review of process phenomenology and processing-structure-property interrelationships
Vibration welding offers a robust method for physically joining thermoplastics to fabricate complex hollow assemblies from simpler injection‐molded articles without using an external heat source, adhesives, or mechanical fasteners. Vibration welding involves a complex interplay of several phenomena—...
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| Veröffentlicht in: | Polymer engineering and science 2011-01, Vol.51 (1), p.1-22 |
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| creator | Patham, Bhaskar Foss, Peter H. |
| description | Vibration welding offers a robust method for physically joining thermoplastics to fabricate complex hollow assemblies from simpler injection‐molded articles without using an external heat source, adhesives, or mechanical fasteners. Vibration welding involves a complex interplay of several phenomena—solid (Coulomb) friction, melting, high strain‐rate, pressure‐driven, strong (high‐strain) melt flows, solidification, and microstructure development—which ultimately govern the strength and integrity of the weld. Defects in the weld region may lead to catastrophic failure of the welded assembly. In this article, the current understanding of the processing–structure–property relationships in the context of vibration welding of thermoplastics and polymer‐matrix composites is reviewed. Experimental as well as analytical methods of investigation of the vibration welding process phenomenology are presented. The interrelationships between the microstructure in the weld region and the resulting weld strength and fatigue behavior are then discussed in the light of this phenomenological information for neat polymers, filled polymers, polymer blends, and foams. This review is also aimed at identifying the areas requiring further investigation with regard to understanding vibration welding phenomenology and weld structure–property relationships. POLYM. ENG. SCI., 2011. © 2010 Society of Plastics Engineers |
| doi_str_mv | 10.1002/pen.21784 |
| format | Article |
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Vibration welding involves a complex interplay of several phenomena—solid (Coulomb) friction, melting, high strain‐rate, pressure‐driven, strong (high‐strain) melt flows, solidification, and microstructure development—which ultimately govern the strength and integrity of the weld. Defects in the weld region may lead to catastrophic failure of the welded assembly. In this article, the current understanding of the processing–structure–property relationships in the context of vibration welding of thermoplastics and polymer‐matrix composites is reviewed. Experimental as well as analytical methods of investigation of the vibration welding process phenomenology are presented. The interrelationships between the microstructure in the weld region and the resulting weld strength and fatigue behavior are then discussed in the light of this phenomenological information for neat polymers, filled polymers, polymer blends, and foams. This review is also aimed at identifying the areas requiring further investigation with regard to understanding vibration welding phenomenology and weld structure–property relationships. POLYM. ENG. SCI., 2011. © 2010 Society of Plastics Engineers</description><identifier>ISSN: 0032-3888</identifier><identifier>EISSN: 1548-2634</identifier><identifier>DOI: 10.1002/pen.21784</identifier><identifier>CODEN: PYESAZ</identifier><language>eng</language><publisher>Hoboken: Wiley Subscription Services, Inc., A Wiley Company</publisher><subject>Applied sciences ; Assemblies ; Bonding and welding ; Cellular ; Composites ; Exact sciences and technology ; Forms of application and semi-finished materials ; Friction welding ; Injection molding ; Joint strength ; Machinery and processing ; Materials fatigue ; Methods ; Microstructure ; Phenomenology ; Plastics ; Polymer blends ; Polymer industry, paints, wood ; Polymer matrix composites ; Production processes ; Technology application ; Technology of polymers ; Thermoplastic resins ; Thermoplastics ; Vibration ; Vibration welding ; Welded joints ; Welding</subject><ispartof>Polymer engineering and science, 2011-01, Vol.51 (1), p.1-22</ispartof><rights>Copyright © 2010 Society of Plastics Engineers</rights><rights>2015 INIST-CNRS</rights><rights>COPYRIGHT 2011 Society of Plastics Engineers, Inc.</rights><rights>Copyright Society of Plastics Engineers Jan 2011</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c5724-9950c302a344ff17f015a07a0951f1d62d22ea7fe95de2aa762db2c0ebcbafea3</citedby><cites>FETCH-LOGICAL-c5724-9950c302a344ff17f015a07a0951f1d62d22ea7fe95de2aa762db2c0ebcbafea3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://onlinelibrary.wiley.com/doi/pdf/10.1002%2Fpen.21784$$EPDF$$P50$$Gwiley$$H</linktopdf><linktohtml>$$Uhttps://onlinelibrary.wiley.com/doi/full/10.1002%2Fpen.21784$$EHTML$$P50$$Gwiley$$H</linktohtml><link.rule.ids>314,780,784,1417,4024,27923,27924,27925,45574,45575</link.rule.ids><backlink>$$Uhttp://pascal-francis.inist.fr/vibad/index.php?action=getRecordDetail&idt=23854815$$DView record in Pascal Francis$$Hfree_for_read</backlink></links><search><creatorcontrib>Patham, Bhaskar</creatorcontrib><creatorcontrib>Foss, Peter H.</creatorcontrib><title>Thermoplastic vibration welding: Review of process phenomenology and processing-structure-property interrelationships</title><title>Polymer engineering and science</title><addtitle>Polym Eng Sci</addtitle><description>Vibration welding offers a robust method for physically joining thermoplastics to fabricate complex hollow assemblies from simpler injection‐molded articles without using an external heat source, adhesives, or mechanical fasteners. Vibration welding involves a complex interplay of several phenomena—solid (Coulomb) friction, melting, high strain‐rate, pressure‐driven, strong (high‐strain) melt flows, solidification, and microstructure development—which ultimately govern the strength and integrity of the weld. Defects in the weld region may lead to catastrophic failure of the welded assembly. In this article, the current understanding of the processing–structure–property relationships in the context of vibration welding of thermoplastics and polymer‐matrix composites is reviewed. Experimental as well as analytical methods of investigation of the vibration welding process phenomenology are presented. The interrelationships between the microstructure in the weld region and the resulting weld strength and fatigue behavior are then discussed in the light of this phenomenological information for neat polymers, filled polymers, polymer blends, and foams. This review is also aimed at identifying the areas requiring further investigation with regard to understanding vibration welding phenomenology and weld structure–property relationships. POLYM. ENG. SCI., 2011. © 2010 Society of Plastics Engineers</description><subject>Applied sciences</subject><subject>Assemblies</subject><subject>Bonding and welding</subject><subject>Cellular</subject><subject>Composites</subject><subject>Exact sciences and technology</subject><subject>Forms of application and semi-finished materials</subject><subject>Friction welding</subject><subject>Injection molding</subject><subject>Joint strength</subject><subject>Machinery and processing</subject><subject>Materials fatigue</subject><subject>Methods</subject><subject>Microstructure</subject><subject>Phenomenology</subject><subject>Plastics</subject><subject>Polymer blends</subject><subject>Polymer industry, paints, wood</subject><subject>Polymer matrix composites</subject><subject>Production processes</subject><subject>Technology application</subject><subject>Technology of polymers</subject><subject>Thermoplastic resins</subject><subject>Thermoplastics</subject><subject>Vibration</subject><subject>Vibration welding</subject><subject>Welded joints</subject><subject>Welding</subject><issn>0032-3888</issn><issn>1548-2634</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2011</creationdate><recordtype>article</recordtype><sourceid>N95</sourceid><sourceid>8G5</sourceid><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><sourceid>GNUQQ</sourceid><sourceid>GUQSH</sourceid><sourceid>M2O</sourceid><recordid>eNp1kmFv0zAQhiMEEmXwgX8QgRBCIp1jJ7G7b1M1xsQ0YBvaR8t1zqlH6gTbWem_59Z2E0VFlmX5_Lyv7s6XJK9zMs4JoYc9uDHNuSieJKO8LERGK1Y8TUaEMJoxIcTz5EUItwRZVk5GyXA9B7_o-laFaHV6Z2deRdu5dAltbV1zlF7CnYVl2pm0952GENJ-Dq5b4G67ZpUqVz-8IJ-F6AcdBw8ZBnvwcZVaF8F7aNfGYW778DJ5ZlQb4NX2PEh-fDq5nn7Ozr-enk2PzzNdclpkk0lJNCNUsaIwJueG5KUiXJFJmZu8rmhNKShuYFLWQJXiGJlRTWCmZ8qAYgfJ-40v5vJrgBDlwgYNbascdEOQosIekYoTJN_8Q952g3eYnBQFEdgvUSD0dgM1qgVpnemiV_reUh7TohKsIpwjle2hGnDgVds5MBbDO_x4D4-rhoXVewUfdgTIRPgdGzWEIM-uLnfZj3-xswH_aP1RwTbzGDaSfdbadyF4MLL3dqH8SuZE3g-YxAGT6wFD9t22ZSpo1RqvnLbhUUCZwPnLS-QON9wS61j931B-O7l4cN520AYs7FGh_E9ZccZLeXNxKovp95svBC9X7A-yeO5-</recordid><startdate>201101</startdate><enddate>201101</enddate><creator>Patham, Bhaskar</creator><creator>Foss, Peter H.</creator><general>Wiley Subscription Services, Inc., A Wiley Company</general><general>Wiley</general><general>Society of Plastics Engineers, Inc</general><general>Blackwell Publishing Ltd</general><scope>BSCLL</scope><scope>IQODW</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>N95</scope><scope>XI7</scope><scope>ISR</scope><scope>3V.</scope><scope>7SR</scope><scope>7XB</scope><scope>88I</scope><scope>8AF</scope><scope>8FD</scope><scope>8FE</scope><scope>8FG</scope><scope>8FK</scope><scope>8G5</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>ARAPS</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>GNUQQ</scope><scope>GUQSH</scope><scope>HCIFZ</scope><scope>JG9</scope><scope>KB.</scope><scope>L6V</scope><scope>M2O</scope><scope>M2P</scope><scope>M7S</scope><scope>MBDVC</scope><scope>P5Z</scope><scope>P62</scope><scope>PDBOC</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope><scope>Q9U</scope><scope>S0X</scope></search><sort><creationdate>201101</creationdate><title>Thermoplastic vibration welding: Review of process phenomenology and processing-structure-property interrelationships</title><author>Patham, Bhaskar ; 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Vibration welding involves a complex interplay of several phenomena—solid (Coulomb) friction, melting, high strain‐rate, pressure‐driven, strong (high‐strain) melt flows, solidification, and microstructure development—which ultimately govern the strength and integrity of the weld. Defects in the weld region may lead to catastrophic failure of the welded assembly. In this article, the current understanding of the processing–structure–property relationships in the context of vibration welding of thermoplastics and polymer‐matrix composites is reviewed. Experimental as well as analytical methods of investigation of the vibration welding process phenomenology are presented. The interrelationships between the microstructure in the weld region and the resulting weld strength and fatigue behavior are then discussed in the light of this phenomenological information for neat polymers, filled polymers, polymer blends, and foams. This review is also aimed at identifying the areas requiring further investigation with regard to understanding vibration welding phenomenology and weld structure–property relationships. POLYM. ENG. SCI., 2011. © 2010 Society of Plastics Engineers</abstract><cop>Hoboken</cop><pub>Wiley Subscription Services, Inc., A Wiley Company</pub><doi>10.1002/pen.21784</doi><tpages>22</tpages></addata></record> |
| fulltext | fulltext |
| identifier | ISSN: 0032-3888 |
| ispartof | Polymer engineering and science, 2011-01, Vol.51 (1), p.1-22 |
| issn | 0032-3888 1548-2634 |
| language | eng |
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| source | Wiley Journals |
| subjects | Applied sciences Assemblies Bonding and welding Cellular Composites Exact sciences and technology Forms of application and semi-finished materials Friction welding Injection molding Joint strength Machinery and processing Materials fatigue Methods Microstructure Phenomenology Plastics Polymer blends Polymer industry, paints, wood Polymer matrix composites Production processes Technology application Technology of polymers Thermoplastic resins Thermoplastics Vibration Vibration welding Welded joints Welding |
| title | Thermoplastic vibration welding: Review of process phenomenology and processing-structure-property interrelationships |
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