Rolling-sliding, scuffing and tribocorrosion behaviour of PVD multilayer coatings for gears application

Purpose - The aim of this work is the study the tribological behaviour and tribocorrosion resistance of newly developed multilayer PVD coatings Cr CrN and CrN ZrCN applied on nitrided F1272 steel for gear applications.Design methodology approach - Tribological characterization has been completed by...

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Veröffentlicht in:Industrial lubrication and tribology 2011-01, Vol.63 (1), p.17-26
Hauptverfasser: Bayón, Raquel, Zubizarreta, Cristina, Nevshupa, Roman, Carlos Rodriguez, Juan, Fernández, Xana, Ruiz de Gopegui, Unai, Igartua, Amaya
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container_end_page 26
container_issue 1
container_start_page 17
container_title Industrial lubrication and tribology
container_volume 63
creator Bayón, Raquel
Zubizarreta, Cristina
Nevshupa, Roman
Carlos Rodriguez, Juan
Fernández, Xana
Ruiz de Gopegui, Unai
Igartua, Amaya
description Purpose - The aim of this work is the study the tribological behaviour and tribocorrosion resistance of newly developed multilayer PVD coatings Cr CrN and CrN ZrCN applied on nitrided F1272 steel for gear applications.Design methodology approach - Tribological characterization has been completed by several tribological tests performed under ball-on-disc configuration, extreme pressure tests to determine the maximum load before the films failure and rolling-sliding tests under line-contact conditions (35-40 per cent of sliding). The response of the different coatings to sodium chloride aggressive environment has been simulated by accelerated tribocorrosion tests, combining simultaneously chemical and mechanical factors. The synergistic effect of wear on corrosion behaviour and vice versa, has been studied in order to compare the protective properties of the different PVD coatings developed.Findings - Cr CrN PVD coating improves wear in almost a 90 per cent compared to the nitrided substrate, presenting a similar behaviour to this one under extreme pressure conditions. CrN ZrCN coating also improved substrate wear and especially good behaviour for this coating was observed under extreme pressure conditions. Cr CrN coating strongly decreases micropitting and scuffing effect when it is tested under rolling-sliding configuration. Under micro-pitting conditions, coating protects the substrate and reduces the fatigue of uncoated discs. When adhesive wear (scuffing) is studied also Cr CrN improves notable the nitrided steel performance. Under simultaneously corrosion-wear conditions, Cr CrN coating registered the lowest material loss because in this case only corrosion effect contributed to the coated surface degradation being the mechanical contribution inappreciable.Originality value - New multilayer coatings with improved wear performance and tribocorrosion resistance have been developed and comprehensively characterized. These coatings can be used in advanced gears for corrosive environmental conditions as well as with biodegradable lubricants.
doi_str_mv 10.1108/00368791111101803
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The response of the different coatings to sodium chloride aggressive environment has been simulated by accelerated tribocorrosion tests, combining simultaneously chemical and mechanical factors. The synergistic effect of wear on corrosion behaviour and vice versa, has been studied in order to compare the protective properties of the different PVD coatings developed.Findings - Cr CrN PVD coating improves wear in almost a 90 per cent compared to the nitrided substrate, presenting a similar behaviour to this one under extreme pressure conditions. CrN ZrCN coating also improved substrate wear and especially good behaviour for this coating was observed under extreme pressure conditions. Cr CrN coating strongly decreases micropitting and scuffing effect when it is tested under rolling-sliding configuration. Under micro-pitting conditions, coating protects the substrate and reduces the fatigue of uncoated discs. When adhesive wear (scuffing) is studied also Cr CrN improves notable the nitrided steel performance. Under simultaneously corrosion-wear conditions, Cr CrN coating registered the lowest material loss because in this case only corrosion effect contributed to the coated surface degradation being the mechanical contribution inappreciable.Originality value - New multilayer coatings with improved wear performance and tribocorrosion resistance have been developed and comprehensively characterized. These coatings can be used in advanced gears for corrosive environmental conditions as well as with biodegradable lubricants.</description><identifier>ISSN: 0036-8792</identifier><identifier>EISSN: 1758-5775</identifier><identifier>DOI: 10.1108/00368791111101803</identifier><identifier>CODEN: ILTRA7</identifier><language>eng</language><publisher>Bingley: Emerald Group Publishing Limited</publisher><subject>Accelerated tests ; Adhesive wear ; Applied sciences ; Biodegradability ; Chromium ; Chromium nitride ; Coating effects ; Coatings ; Configurations ; Contact of materials. Friction. Wear ; Corrosion ; Corrosion effects ; Corrosion resistance ; Corrosive wear ; Energy consumption ; Exact sciences and technology ; Failure ; Friction ; Friction, wear, lubrication ; Gases ; Gears ; Load ; Machine components ; Mechanical engineering. Machine design ; Mechanical properties and methods of testing. Rheology. Fracture mechanics. Tribology ; Metals. Metallurgy ; Multilayers ; Nitrogen ; Physical vapor deposition ; Protective coatings ; Scanning electron microscopy ; Scuffing ; Silicon nitride ; Sliding ; Sodium chloride ; Spectrum analysis ; Studies ; Substrates ; Synergistic effect ; Tribology ; Wear ; Wear resistance</subject><ispartof>Industrial lubrication and tribology, 2011-01, Vol.63 (1), p.17-26</ispartof><rights>Emerald Group Publishing Limited</rights><rights>2015 INIST-CNRS</rights><rights>Emerald Group Publishing Limited 2011</rights><rights>Copyright Emerald Group Publishing Limited 2011</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c440t-820de6ae940386dfdc4527e1e2d1b9a467ea93b9e4c78d9a51470863516a06e93</citedby><cites>FETCH-LOGICAL-c440t-820de6ae940386dfdc4527e1e2d1b9a467ea93b9e4c78d9a51470863516a06e93</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://www.emerald.com/insight/content/doi/10.1108/00368791111101803/full/pdf$$EPDF$$P50$$Gemerald$$H</linktopdf><linktohtml>$$Uhttps://www.emerald.com/insight/content/doi/10.1108/00368791111101803/full/html$$EHTML$$P50$$Gemerald$$H</linktohtml><link.rule.ids>309,310,314,776,780,785,786,961,11614,23909,23910,25118,27901,27902,52661,52664</link.rule.ids><backlink>$$Uhttp://pascal-francis.inist.fr/vibad/index.php?action=getRecordDetail&amp;idt=23928304$$DView record in Pascal Francis$$Hfree_for_read</backlink></links><search><contributor>Seabra, Jorge</contributor><creatorcontrib>Bayón, Raquel</creatorcontrib><creatorcontrib>Zubizarreta, Cristina</creatorcontrib><creatorcontrib>Nevshupa, Roman</creatorcontrib><creatorcontrib>Carlos Rodriguez, Juan</creatorcontrib><creatorcontrib>Fernández, Xana</creatorcontrib><creatorcontrib>Ruiz de Gopegui, Unai</creatorcontrib><creatorcontrib>Igartua, Amaya</creatorcontrib><title>Rolling-sliding, scuffing and tribocorrosion behaviour of PVD multilayer coatings for gears application</title><title>Industrial lubrication and tribology</title><description>Purpose - The aim of this work is the study the tribological behaviour and tribocorrosion resistance of newly developed multilayer PVD coatings Cr CrN and CrN ZrCN applied on nitrided F1272 steel for gear applications.Design methodology approach - Tribological characterization has been completed by several tribological tests performed under ball-on-disc configuration, extreme pressure tests to determine the maximum load before the films failure and rolling-sliding tests under line-contact conditions (35-40 per cent of sliding). The response of the different coatings to sodium chloride aggressive environment has been simulated by accelerated tribocorrosion tests, combining simultaneously chemical and mechanical factors. The synergistic effect of wear on corrosion behaviour and vice versa, has been studied in order to compare the protective properties of the different PVD coatings developed.Findings - Cr CrN PVD coating improves wear in almost a 90 per cent compared to the nitrided substrate, presenting a similar behaviour to this one under extreme pressure conditions. CrN ZrCN coating also improved substrate wear and especially good behaviour for this coating was observed under extreme pressure conditions. Cr CrN coating strongly decreases micropitting and scuffing effect when it is tested under rolling-sliding configuration. Under micro-pitting conditions, coating protects the substrate and reduces the fatigue of uncoated discs. When adhesive wear (scuffing) is studied also Cr CrN improves notable the nitrided steel performance. Under simultaneously corrosion-wear conditions, Cr CrN coating registered the lowest material loss because in this case only corrosion effect contributed to the coated surface degradation being the mechanical contribution inappreciable.Originality value - New multilayer coatings with improved wear performance and tribocorrosion resistance have been developed and comprehensively characterized. These coatings can be used in advanced gears for corrosive environmental conditions as well as with biodegradable lubricants.</description><subject>Accelerated tests</subject><subject>Adhesive wear</subject><subject>Applied sciences</subject><subject>Biodegradability</subject><subject>Chromium</subject><subject>Chromium nitride</subject><subject>Coating effects</subject><subject>Coatings</subject><subject>Configurations</subject><subject>Contact of materials. Friction. Wear</subject><subject>Corrosion</subject><subject>Corrosion effects</subject><subject>Corrosion resistance</subject><subject>Corrosive wear</subject><subject>Energy consumption</subject><subject>Exact sciences and technology</subject><subject>Failure</subject><subject>Friction</subject><subject>Friction, wear, lubrication</subject><subject>Gases</subject><subject>Gears</subject><subject>Load</subject><subject>Machine components</subject><subject>Mechanical engineering. Machine design</subject><subject>Mechanical properties and methods of testing. Rheology. Fracture mechanics. Tribology</subject><subject>Metals. 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Friction. Wear</topic><topic>Corrosion</topic><topic>Corrosion effects</topic><topic>Corrosion resistance</topic><topic>Corrosive wear</topic><topic>Energy consumption</topic><topic>Exact sciences and technology</topic><topic>Failure</topic><topic>Friction</topic><topic>Friction, wear, lubrication</topic><topic>Gases</topic><topic>Gears</topic><topic>Load</topic><topic>Machine components</topic><topic>Mechanical engineering. Machine design</topic><topic>Mechanical properties and methods of testing. Rheology. Fracture mechanics. Tribology</topic><topic>Metals. Metallurgy</topic><topic>Multilayers</topic><topic>Nitrogen</topic><topic>Physical vapor deposition</topic><topic>Protective coatings</topic><topic>Scanning electron microscopy</topic><topic>Scuffing</topic><topic>Silicon nitride</topic><topic>Sliding</topic><topic>Sodium chloride</topic><topic>Spectrum analysis</topic><topic>Studies</topic><topic>Substrates</topic><topic>Synergistic effect</topic><topic>Tribology</topic><topic>Wear</topic><topic>Wear resistance</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Bayón, Raquel</creatorcontrib><creatorcontrib>Zubizarreta, Cristina</creatorcontrib><creatorcontrib>Nevshupa, Roman</creatorcontrib><creatorcontrib>Carlos Rodriguez, Juan</creatorcontrib><creatorcontrib>Fernández, Xana</creatorcontrib><creatorcontrib>Ruiz de Gopegui, Unai</creatorcontrib><creatorcontrib>Igartua, Amaya</creatorcontrib><collection>Pascal-Francis</collection><collection>CrossRef</collection><collection>Engineered Materials Abstracts</collection><collection>Mechanical &amp; Transportation Engineering Abstracts</collection><collection>Solid State and Superconductivity Abstracts</collection><collection>ABI/INFORM Collection</collection><collection>ProQuest Central (purchase pre-March 2016)</collection><collection>ProQuest Pharma Collection</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science &amp; Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Business Premium Collection</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central Korea</collection><collection>ANTE: Abstracts in New Technology &amp; Engineering</collection><collection>Engineering Research Database</collection><collection>SciTech Premium Collection</collection><collection>Materials Research Database</collection><collection>ProQuest Business Collection</collection><collection>Materials Science Database</collection><collection>ABI/INFORM Professional Advanced</collection><collection>ProQuest Engineering Collection</collection><collection>Advanced Technologies Database with Aerospace</collection><collection>ABI/INFORM Trade &amp; Industry</collection><collection>Engineering Database</collection><collection>Materials Science Collection</collection><collection>One Business (ProQuest)</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>Engineering Collection</collection><collection>ProQuest Central Basic</collection><collection>DELNET Engineering &amp; Technology Collection</collection><collection>Corrosion Abstracts</collection><jtitle>Industrial lubrication and tribology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Bayón, Raquel</au><au>Zubizarreta, Cristina</au><au>Nevshupa, Roman</au><au>Carlos Rodriguez, Juan</au><au>Fernández, Xana</au><au>Ruiz de Gopegui, Unai</au><au>Igartua, Amaya</au><au>Seabra, Jorge</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Rolling-sliding, scuffing and tribocorrosion behaviour of PVD multilayer coatings for gears application</atitle><jtitle>Industrial lubrication and tribology</jtitle><date>2011-01-01</date><risdate>2011</risdate><volume>63</volume><issue>1</issue><spage>17</spage><epage>26</epage><pages>17-26</pages><issn>0036-8792</issn><eissn>1758-5775</eissn><coden>ILTRA7</coden><abstract>Purpose - The aim of this work is the study the tribological behaviour and tribocorrosion resistance of newly developed multilayer PVD coatings Cr CrN and CrN ZrCN applied on nitrided F1272 steel for gear applications.Design methodology approach - Tribological characterization has been completed by several tribological tests performed under ball-on-disc configuration, extreme pressure tests to determine the maximum load before the films failure and rolling-sliding tests under line-contact conditions (35-40 per cent of sliding). The response of the different coatings to sodium chloride aggressive environment has been simulated by accelerated tribocorrosion tests, combining simultaneously chemical and mechanical factors. The synergistic effect of wear on corrosion behaviour and vice versa, has been studied in order to compare the protective properties of the different PVD coatings developed.Findings - Cr CrN PVD coating improves wear in almost a 90 per cent compared to the nitrided substrate, presenting a similar behaviour to this one under extreme pressure conditions. CrN ZrCN coating also improved substrate wear and especially good behaviour for this coating was observed under extreme pressure conditions. Cr CrN coating strongly decreases micropitting and scuffing effect when it is tested under rolling-sliding configuration. Under micro-pitting conditions, coating protects the substrate and reduces the fatigue of uncoated discs. When adhesive wear (scuffing) is studied also Cr CrN improves notable the nitrided steel performance. Under simultaneously corrosion-wear conditions, Cr CrN coating registered the lowest material loss because in this case only corrosion effect contributed to the coated surface degradation being the mechanical contribution inappreciable.Originality value - New multilayer coatings with improved wear performance and tribocorrosion resistance have been developed and comprehensively characterized. These coatings can be used in advanced gears for corrosive environmental conditions as well as with biodegradable lubricants.</abstract><cop>Bingley</cop><pub>Emerald Group Publishing Limited</pub><doi>10.1108/00368791111101803</doi><tpages>10</tpages></addata></record>
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source Emerald Journals
subjects Accelerated tests
Adhesive wear
Applied sciences
Biodegradability
Chromium
Chromium nitride
Coating effects
Coatings
Configurations
Contact of materials. Friction. Wear
Corrosion
Corrosion effects
Corrosion resistance
Corrosive wear
Energy consumption
Exact sciences and technology
Failure
Friction
Friction, wear, lubrication
Gases
Gears
Load
Machine components
Mechanical engineering. Machine design
Mechanical properties and methods of testing. Rheology. Fracture mechanics. Tribology
Metals. Metallurgy
Multilayers
Nitrogen
Physical vapor deposition
Protective coatings
Scanning electron microscopy
Scuffing
Silicon nitride
Sliding
Sodium chloride
Spectrum analysis
Studies
Substrates
Synergistic effect
Tribology
Wear
Wear resistance
title Rolling-sliding, scuffing and tribocorrosion behaviour of PVD multilayer coatings for gears application
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