Interactive fixture and tool space design considering tool movement, machine, and inspection for five-axis grinding

Abstract This paper proposes a novel method of collision-free fixture and tool space design for five-axis grinding, considering tool movement, machine degrees of freedom, the machine envelope, inspection, and related features. The fixture space is designed in three steps. First, the fixture space is...

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Veröffentlicht in:Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture Journal of engineering manufacture, 2010-04, Vol.224 (4), p.543-552
Hauptverfasser: Wang, Y, Wang, Z-J, Yilmaz, O, Gindy, N
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container_issue 4
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container_title Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture
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creator Wang, Y
Wang, Z-J
Yilmaz, O
Gindy, N
description Abstract This paper proposes a novel method of collision-free fixture and tool space design for five-axis grinding, considering tool movement, machine degrees of freedom, the machine envelope, inspection, and related features. The fixture space is designed in three steps. First, the fixture space is generated as the remaining space after cutting out the tooling space (i.e. the sweeping space of the grinding wheel along the profile of the machined features). In this way, the fixture space is naturally collision-free with respect to tool movement. Second, the fixture space is further modified based on the constraints imposed by the grinding machine centre, which include over-travel distance, the positions of coolant nozzle and wheel dresser, and so on. Third, the fixture space is modified again according to measurements conducted by coordinate measuring machines and in-cycle machine probes. Interactions of fixture space with tool space, machine, and inspection are considered. The fixture space design for holding aerofoil blades on a five-axis machining centre Makino A55 for grinding operations is used as a case study, and the results of this study have been verified by computer-aided manufacture (CAM) simulation software Vericut and physical experiments using dummy wheels.
doi_str_mv 10.1243/09544054JEM1546
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The fixture space is designed in three steps. First, the fixture space is generated as the remaining space after cutting out the tooling space (i.e. the sweeping space of the grinding wheel along the profile of the machined features). In this way, the fixture space is naturally collision-free with respect to tool movement. Second, the fixture space is further modified based on the constraints imposed by the grinding machine centre, which include over-travel distance, the positions of coolant nozzle and wheel dresser, and so on. Third, the fixture space is modified again according to measurements conducted by coordinate measuring machines and in-cycle machine probes. Interactions of fixture space with tool space, machine, and inspection are considered. The fixture space design for holding aerofoil blades on a five-axis machining centre Makino A55 for grinding operations is used as a case study, and the results of this study have been verified by computer-aided manufacture (CAM) simulation software Vericut and physical experiments using dummy wheels.</description><identifier>ISSN: 0954-4054</identifier><identifier>EISSN: 2041-2975</identifier><identifier>DOI: 10.1243/09544054JEM1546</identifier><language>eng</language><publisher>London, England: SAGE Publications</publisher><subject>Applied sciences ; Blades ; CAM ; Collision avoidance ; Collision dynamics ; Computer aided manufacturing ; Computer simulation ; Coordinate measuring machines ; Cutting parameters ; Exact sciences and technology ; Fixtures ; Grinding ; Grinding tools ; Grinding wheels ; Industrial metrology. Testing ; Inspection ; Inspections ; Machine tools ; Machining ; Mathematical analysis ; Mechanical engineering ; Mechanical engineering. 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Part B, Journal of engineering manufacture</title><description>Abstract This paper proposes a novel method of collision-free fixture and tool space design for five-axis grinding, considering tool movement, machine degrees of freedom, the machine envelope, inspection, and related features. The fixture space is designed in three steps. First, the fixture space is generated as the remaining space after cutting out the tooling space (i.e. the sweeping space of the grinding wheel along the profile of the machined features). In this way, the fixture space is naturally collision-free with respect to tool movement. Second, the fixture space is further modified based on the constraints imposed by the grinding machine centre, which include over-travel distance, the positions of coolant nozzle and wheel dresser, and so on. Third, the fixture space is modified again according to measurements conducted by coordinate measuring machines and in-cycle machine probes. 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ispartof Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture, 2010-04, Vol.224 (4), p.543-552
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2041-2975
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source SAGE Complete
subjects Applied sciences
Blades
CAM
Collision avoidance
Collision dynamics
Computer aided manufacturing
Computer simulation
Coordinate measuring machines
Cutting parameters
Exact sciences and technology
Fixtures
Grinding
Grinding tools
Grinding wheels
Industrial metrology. Testing
Inspection
Inspections
Machine tools
Machining
Mathematical analysis
Mechanical engineering
Mechanical engineering. Machine design
Movement
Sweeping
Tooling
Wheel dressing
Wheels
title Interactive fixture and tool space design considering tool movement, machine, and inspection for five-axis grinding
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