Interactive fixture and tool space design considering tool movement, machine, and inspection for five-axis grinding
Abstract This paper proposes a novel method of collision-free fixture and tool space design for five-axis grinding, considering tool movement, machine degrees of freedom, the machine envelope, inspection, and related features. The fixture space is designed in three steps. First, the fixture space is...
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Veröffentlicht in: | Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture Journal of engineering manufacture, 2010-04, Vol.224 (4), p.543-552 |
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container_title | Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture |
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creator | Wang, Y Wang, Z-J Yilmaz, O Gindy, N |
description | Abstract
This paper proposes a novel method of collision-free fixture and tool space design for five-axis grinding, considering tool movement, machine degrees of freedom, the machine envelope, inspection, and related features. The fixture space is designed in three steps. First, the fixture space is generated as the remaining space after cutting out the tooling space (i.e. the sweeping space of the grinding wheel along the profile of the machined features). In this way, the fixture space is naturally collision-free with respect to tool movement. Second, the fixture space is further modified based on the constraints imposed by the grinding machine centre, which include over-travel distance, the positions of coolant nozzle and wheel dresser, and so on. Third, the fixture space is modified again according to measurements conducted by coordinate measuring machines and in-cycle machine probes. Interactions of fixture space with tool space, machine, and inspection are considered.
The fixture space design for holding aerofoil blades on a five-axis machining centre Makino A55 for grinding operations is used as a case study, and the results of this study have been verified by computer-aided manufacture (CAM) simulation software Vericut and physical experiments using dummy wheels. |
doi_str_mv | 10.1243/09544054JEM1546 |
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This paper proposes a novel method of collision-free fixture and tool space design for five-axis grinding, considering tool movement, machine degrees of freedom, the machine envelope, inspection, and related features. The fixture space is designed in three steps. First, the fixture space is generated as the remaining space after cutting out the tooling space (i.e. the sweeping space of the grinding wheel along the profile of the machined features). In this way, the fixture space is naturally collision-free with respect to tool movement. Second, the fixture space is further modified based on the constraints imposed by the grinding machine centre, which include over-travel distance, the positions of coolant nozzle and wheel dresser, and so on. Third, the fixture space is modified again according to measurements conducted by coordinate measuring machines and in-cycle machine probes. Interactions of fixture space with tool space, machine, and inspection are considered.
The fixture space design for holding aerofoil blades on a five-axis machining centre Makino A55 for grinding operations is used as a case study, and the results of this study have been verified by computer-aided manufacture (CAM) simulation software Vericut and physical experiments using dummy wheels.</description><identifier>ISSN: 0954-4054</identifier><identifier>EISSN: 2041-2975</identifier><identifier>DOI: 10.1243/09544054JEM1546</identifier><language>eng</language><publisher>London, England: SAGE Publications</publisher><subject>Applied sciences ; Blades ; CAM ; Collision avoidance ; Collision dynamics ; Computer aided manufacturing ; Computer simulation ; Coordinate measuring machines ; Cutting parameters ; Exact sciences and technology ; Fixtures ; Grinding ; Grinding tools ; Grinding wheels ; Industrial metrology. Testing ; Inspection ; Inspections ; Machine tools ; Machining ; Mathematical analysis ; Mechanical engineering ; Mechanical engineering. Machine design ; Movement ; Sweeping ; Tooling ; Wheel dressing ; Wheels</subject><ispartof>Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture, 2010-04, Vol.224 (4), p.543-552</ispartof><rights>2010 Institution of Mechanical Engineers</rights><rights>2015 INIST-CNRS</rights><rights>Copyright Professional Engineering Publishing Ltd 2010</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><cites>FETCH-LOGICAL-c349t-7c181ca380f68c90aa3ea7a4b270cad64de1536fa2b84ba22bbc81258c1208023</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://journals.sagepub.com/doi/pdf/10.1243/09544054JEM1546$$EPDF$$P50$$Gsage$$H</linktopdf><linktohtml>$$Uhttps://journals.sagepub.com/doi/10.1243/09544054JEM1546$$EHTML$$P50$$Gsage$$H</linktohtml><link.rule.ids>314,776,780,21798,27901,27902,43597,43598</link.rule.ids><backlink>$$Uhttp://pascal-francis.inist.fr/vibad/index.php?action=getRecordDetail&idt=22769917$$DView record in Pascal Francis$$Hfree_for_read</backlink></links><search><creatorcontrib>Wang, Y</creatorcontrib><creatorcontrib>Wang, Z-J</creatorcontrib><creatorcontrib>Yilmaz, O</creatorcontrib><creatorcontrib>Gindy, N</creatorcontrib><title>Interactive fixture and tool space design considering tool movement, machine, and inspection for five-axis grinding</title><title>Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture</title><description>Abstract
This paper proposes a novel method of collision-free fixture and tool space design for five-axis grinding, considering tool movement, machine degrees of freedom, the machine envelope, inspection, and related features. The fixture space is designed in three steps. First, the fixture space is generated as the remaining space after cutting out the tooling space (i.e. the sweeping space of the grinding wheel along the profile of the machined features). In this way, the fixture space is naturally collision-free with respect to tool movement. Second, the fixture space is further modified based on the constraints imposed by the grinding machine centre, which include over-travel distance, the positions of coolant nozzle and wheel dresser, and so on. Third, the fixture space is modified again according to measurements conducted by coordinate measuring machines and in-cycle machine probes. Interactions of fixture space with tool space, machine, and inspection are considered.
The fixture space design for holding aerofoil blades on a five-axis machining centre Makino A55 for grinding operations is used as a case study, and the results of this study have been verified by computer-aided manufacture (CAM) simulation software Vericut and physical experiments using dummy wheels.</description><subject>Applied sciences</subject><subject>Blades</subject><subject>CAM</subject><subject>Collision avoidance</subject><subject>Collision dynamics</subject><subject>Computer aided manufacturing</subject><subject>Computer simulation</subject><subject>Coordinate measuring machines</subject><subject>Cutting parameters</subject><subject>Exact sciences and technology</subject><subject>Fixtures</subject><subject>Grinding</subject><subject>Grinding tools</subject><subject>Grinding wheels</subject><subject>Industrial metrology. Testing</subject><subject>Inspection</subject><subject>Inspections</subject><subject>Machine tools</subject><subject>Machining</subject><subject>Mathematical analysis</subject><subject>Mechanical engineering</subject><subject>Mechanical engineering. Machine design</subject><subject>Movement</subject><subject>Sweeping</subject><subject>Tooling</subject><subject>Wheel dressing</subject><subject>Wheels</subject><issn>0954-4054</issn><issn>2041-2975</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2010</creationdate><recordtype>article</recordtype><sourceid>BENPR</sourceid><recordid>eNp1kU1P3DAQhi3USmxpz71aoIrLBvyV2D5WCFoqEJf2HE2cyWKU2IudXcG_x9tFVYXEXHx4n-cdS0PIV87OuFDynNlaKVarX5e3vFbNAVkIpnglrK4_kMUurXbxIfmU8wMro6VckHwdZkzgZr9FOvineZOQQujpHONI8xoc0h6zXwXqYsi-x-TDap9OcYsThnlJJ3D3PuDyr-lDXmMpjIEOMZXSLVbw5DNdFbUv9mfycYAx45fX94j8ubr8ffGzurn7cX3x_aZyUtm50o4b7kAaNjTGWQYgETSoTmjmoG9Uj7yWzQCiM6oDIbrOGS5q47hghgl5RE73vesUHzeY53by2eE4QsC4ya2upRaGaV7I4zfkQ9ykUD7XyqZRshZWFejkPYhbZqwxRu-o8z3lUsw54dCuk58gPbectbtDtW8OVYxvr72QHYxDguB8_qcJoRtruS7ccs9lWOF_u9-pfQEdL5-8</recordid><startdate>20100401</startdate><enddate>20100401</enddate><creator>Wang, Y</creator><creator>Wang, Z-J</creator><creator>Yilmaz, O</creator><creator>Gindy, N</creator><general>SAGE Publications</general><general>Sage Publications</general><general>SAGE PUBLICATIONS, INC</general><scope>IQODW</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>7TB</scope><scope>8FD</scope><scope>F28</scope><scope>FR3</scope><scope>3V.</scope><scope>7XB</scope><scope>88I</scope><scope>8AF</scope><scope>8AO</scope><scope>8FE</scope><scope>8FG</scope><scope>8FK</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>GNUQQ</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M2P</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope><scope>Q9U</scope></search><sort><creationdate>20100401</creationdate><title>Interactive fixture and tool space design considering tool movement, machine, and inspection for five-axis grinding</title><author>Wang, Y ; Wang, Z-J ; Yilmaz, O ; Gindy, N</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c349t-7c181ca380f68c90aa3ea7a4b270cad64de1536fa2b84ba22bbc81258c1208023</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2010</creationdate><topic>Applied sciences</topic><topic>Blades</topic><topic>CAM</topic><topic>Collision avoidance</topic><topic>Collision dynamics</topic><topic>Computer aided manufacturing</topic><topic>Computer simulation</topic><topic>Coordinate measuring machines</topic><topic>Cutting parameters</topic><topic>Exact sciences and technology</topic><topic>Fixtures</topic><topic>Grinding</topic><topic>Grinding tools</topic><topic>Grinding wheels</topic><topic>Industrial metrology. Testing</topic><topic>Inspection</topic><topic>Inspections</topic><topic>Machine tools</topic><topic>Machining</topic><topic>Mathematical analysis</topic><topic>Mechanical engineering</topic><topic>Mechanical engineering. Machine design</topic><topic>Movement</topic><topic>Sweeping</topic><topic>Tooling</topic><topic>Wheel dressing</topic><topic>Wheels</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Wang, Y</creatorcontrib><creatorcontrib>Wang, Z-J</creatorcontrib><creatorcontrib>Yilmaz, O</creatorcontrib><creatorcontrib>Gindy, N</creatorcontrib><collection>Pascal-Francis</collection><collection>CrossRef</collection><collection>Mechanical & Transportation Engineering Abstracts</collection><collection>Technology Research Database</collection><collection>ANTE: Abstracts in New Technology & Engineering</collection><collection>Engineering Research Database</collection><collection>ProQuest Central (Corporate)</collection><collection>ProQuest Central (purchase pre-March 2016)</collection><collection>Science Database (Alumni Edition)</collection><collection>STEM Database</collection><collection>ProQuest Pharma Collection</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>ProQuest Central (Alumni) (purchase pre-March 2016)</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>ProQuest Central Student</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Science Database</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><collection>ProQuest Central Basic</collection><jtitle>Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Wang, Y</au><au>Wang, Z-J</au><au>Yilmaz, O</au><au>Gindy, N</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Interactive fixture and tool space design considering tool movement, machine, and inspection for five-axis grinding</atitle><jtitle>Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture</jtitle><date>2010-04-01</date><risdate>2010</risdate><volume>224</volume><issue>4</issue><spage>543</spage><epage>552</epage><pages>543-552</pages><issn>0954-4054</issn><eissn>2041-2975</eissn><abstract>Abstract
This paper proposes a novel method of collision-free fixture and tool space design for five-axis grinding, considering tool movement, machine degrees of freedom, the machine envelope, inspection, and related features. The fixture space is designed in three steps. First, the fixture space is generated as the remaining space after cutting out the tooling space (i.e. the sweeping space of the grinding wheel along the profile of the machined features). In this way, the fixture space is naturally collision-free with respect to tool movement. Second, the fixture space is further modified based on the constraints imposed by the grinding machine centre, which include over-travel distance, the positions of coolant nozzle and wheel dresser, and so on. Third, the fixture space is modified again according to measurements conducted by coordinate measuring machines and in-cycle machine probes. Interactions of fixture space with tool space, machine, and inspection are considered.
The fixture space design for holding aerofoil blades on a five-axis machining centre Makino A55 for grinding operations is used as a case study, and the results of this study have been verified by computer-aided manufacture (CAM) simulation software Vericut and physical experiments using dummy wheels.</abstract><cop>London, England</cop><pub>SAGE Publications</pub><doi>10.1243/09544054JEM1546</doi><tpages>10</tpages></addata></record> |
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subjects | Applied sciences Blades CAM Collision avoidance Collision dynamics Computer aided manufacturing Computer simulation Coordinate measuring machines Cutting parameters Exact sciences and technology Fixtures Grinding Grinding tools Grinding wheels Industrial metrology. Testing Inspection Inspections Machine tools Machining Mathematical analysis Mechanical engineering Mechanical engineering. Machine design Movement Sweeping Tooling Wheel dressing Wheels |
title | Interactive fixture and tool space design considering tool movement, machine, and inspection for five-axis grinding |
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