Dynamic analysis of runout correction in milling
Tool runout and its effects is an important area of research within modelling, simulation, and control of milling forces. Tool runout causes tool cutting edges to experience uneven forces during milling. This fact also affects tool life and deteriorates workpiece surface quality. In this article a p...
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| Veröffentlicht in: | International journal of machine tools & manufacture 2010-08, Vol.50 (8), p.709-717 |
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| container_title | International journal of machine tools & manufacture |
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| creator | Diez Cifuentes, E. Pérez García, H. Guzmán Villaseñor, M. Vizán Idoipe, A. |
| description | Tool runout and its effects is an important area of research within modelling, simulation, and control of milling forces. Tool runout causes tool cutting edges to experience uneven forces during milling. This fact also affects tool life and deteriorates workpiece surface quality. In this article a procedure, in order to diminish the effects of tool runout, is presented. The procedure is based on chip thickness modification by means of the fast correction of the tool feed rate. Dynamic feed rate modification is provided by superposing our own design of a fast feed system driven by a piezoelectric actuator to the conventional feed drive of the CNC machine tool. Previously, a model of the dynamic behaviour of the system was developed to analyze the influence of fast feed rate modification on cutting forces. The model incorporates the piezoelectric actuator response as well as the structural dynamics of the tool and the designed Fast Feed Drive System (FFDS). Simulated and experimental results presented in this paper show the effectiveness and benefits of this new tool runout correction procedure. |
| doi_str_mv | 10.1016/j.ijmachtools.2010.04.010 |
| format | Article |
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Tool runout causes tool cutting edges to experience uneven forces during milling. This fact also affects tool life and deteriorates workpiece surface quality. In this article a procedure, in order to diminish the effects of tool runout, is presented. The procedure is based on chip thickness modification by means of the fast correction of the tool feed rate. Dynamic feed rate modification is provided by superposing our own design of a fast feed system driven by a piezoelectric actuator to the conventional feed drive of the CNC machine tool. Previously, a model of the dynamic behaviour of the system was developed to analyze the influence of fast feed rate modification on cutting forces. The model incorporates the piezoelectric actuator response as well as the structural dynamics of the tool and the designed Fast Feed Drive System (FFDS). 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Tool runout causes tool cutting edges to experience uneven forces during milling. This fact also affects tool life and deteriorates workpiece surface quality. In this article a procedure, in order to diminish the effects of tool runout, is presented. The procedure is based on chip thickness modification by means of the fast correction of the tool feed rate. Dynamic feed rate modification is provided by superposing our own design of a fast feed system driven by a piezoelectric actuator to the conventional feed drive of the CNC machine tool. Previously, a model of the dynamic behaviour of the system was developed to analyze the influence of fast feed rate modification on cutting forces. The model incorporates the piezoelectric actuator response as well as the structural dynamics of the tool and the designed Fast Feed Drive System (FFDS). Simulated and experimental results presented in this paper show the effectiveness and benefits of this new tool runout correction procedure.</description><subject>Applied sciences</subject><subject>Computer simulation</subject><subject>Cutting force control</subject><subject>Dynamical systems</subject><subject>Dynamics</subject><subject>Exact sciences and technology</subject><subject>Feed rate</subject><subject>Fundamental areas of phenomenology (including applications)</subject><subject>Machine tools</subject><subject>Mechanical engineering. Machine design</subject><subject>Milling</subject><subject>Milling (machining)</subject><subject>Physics</subject><subject>Piezoelectric actuator</subject><subject>Piezoelectric actuators</subject><subject>Solid mechanics</subject><subject>Structural and continuum mechanics</subject><subject>Tool runout</subject><subject>Vibration, mechanical wave, dynamic stability (aeroelasticity, vibration control...)</subject><issn>0890-6955</issn><issn>1879-2170</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2010</creationdate><recordtype>article</recordtype><recordid>eNqNkMtKxDAUhoMoOF7eoS7EVcfc0yxlvMKAG12HNE01JU3GpBXm7c0wg7h09cPhO__hfABcIbhEEPHbYemGUZvPKUaflxiWOaTLEkdggRoha4wEPAYL2EhYc8nYKTjLeYAQooagBYD326BHZyodtN9ml6vYV2kOcZ4qE1OyZnIxVC5Uo_PehY8LcNJrn-3lIc_B--PD2-q5Xr8-vazu1rWhhE61FMjShlspZMs7wSzVhCKrW9Ew2ErM-o5gaTtuMO5oiwiRPUWUQd1pXkhyDm72vZsUv2abJzW6bKz3Otg4ZyUY4VwKQgsp96RJMedke7VJbtRpqxBUO0lqUH8kqZ0kBakqUXavD1d0Ntr3SQfj8m8BxlIwKFnhVnvOlpe_nU0qG2eDsZ3bKVJddP-49gMmS4JU</recordid><startdate>20100801</startdate><enddate>20100801</enddate><creator>Diez Cifuentes, E.</creator><creator>Pérez García, H.</creator><creator>Guzmán Villaseñor, M.</creator><creator>Vizán Idoipe, A.</creator><general>Elsevier Ltd</general><general>Elsevier</general><scope>IQODW</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>7TB</scope><scope>8BQ</scope><scope>8FD</scope><scope>F28</scope><scope>FR3</scope><scope>JG9</scope></search><sort><creationdate>20100801</creationdate><title>Dynamic analysis of runout correction in milling</title><author>Diez Cifuentes, E. ; Pérez García, H. ; Guzmán Villaseñor, M. ; Vizán Idoipe, A.</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c434t-971e486e979b6d75e4a341eab7850b925fd329ed6c22d4b1339f41450ada63413</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2010</creationdate><topic>Applied sciences</topic><topic>Computer simulation</topic><topic>Cutting force control</topic><topic>Dynamical systems</topic><topic>Dynamics</topic><topic>Exact sciences and technology</topic><topic>Feed rate</topic><topic>Fundamental areas of phenomenology (including applications)</topic><topic>Machine tools</topic><topic>Mechanical engineering. Machine design</topic><topic>Milling</topic><topic>Milling (machining)</topic><topic>Physics</topic><topic>Piezoelectric actuator</topic><topic>Piezoelectric actuators</topic><topic>Solid mechanics</topic><topic>Structural and continuum mechanics</topic><topic>Tool runout</topic><topic>Vibration, mechanical wave, dynamic stability (aeroelasticity, vibration control...)</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Diez Cifuentes, E.</creatorcontrib><creatorcontrib>Pérez García, H.</creatorcontrib><creatorcontrib>Guzmán Villaseñor, M.</creatorcontrib><creatorcontrib>Vizán Idoipe, A.</creatorcontrib><collection>Pascal-Francis</collection><collection>CrossRef</collection><collection>Mechanical & Transportation Engineering Abstracts</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>ANTE: Abstracts in New Technology & Engineering</collection><collection>Engineering Research Database</collection><collection>Materials Research Database</collection><jtitle>International journal of machine tools & manufacture</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Diez Cifuentes, E.</au><au>Pérez García, H.</au><au>Guzmán Villaseñor, M.</au><au>Vizán Idoipe, A.</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Dynamic analysis of runout correction in milling</atitle><jtitle>International journal of machine tools & manufacture</jtitle><date>2010-08-01</date><risdate>2010</risdate><volume>50</volume><issue>8</issue><spage>709</spage><epage>717</epage><pages>709-717</pages><issn>0890-6955</issn><eissn>1879-2170</eissn><coden>IMTME3</coden><abstract>Tool runout and its effects is an important area of research within modelling, simulation, and control of milling forces. Tool runout causes tool cutting edges to experience uneven forces during milling. This fact also affects tool life and deteriorates workpiece surface quality. In this article a procedure, in order to diminish the effects of tool runout, is presented. The procedure is based on chip thickness modification by means of the fast correction of the tool feed rate. Dynamic feed rate modification is provided by superposing our own design of a fast feed system driven by a piezoelectric actuator to the conventional feed drive of the CNC machine tool. Previously, a model of the dynamic behaviour of the system was developed to analyze the influence of fast feed rate modification on cutting forces. The model incorporates the piezoelectric actuator response as well as the structural dynamics of the tool and the designed Fast Feed Drive System (FFDS). Simulated and experimental results presented in this paper show the effectiveness and benefits of this new tool runout correction procedure.</abstract><cop>Kidlington</cop><pub>Elsevier Ltd</pub><doi>10.1016/j.ijmachtools.2010.04.010</doi><tpages>9</tpages><oa>free_for_read</oa></addata></record> |
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| subjects | Applied sciences Computer simulation Cutting force control Dynamical systems Dynamics Exact sciences and technology Feed rate Fundamental areas of phenomenology (including applications) Machine tools Mechanical engineering. Machine design Milling Milling (machining) Physics Piezoelectric actuator Piezoelectric actuators Solid mechanics Structural and continuum mechanics Tool runout Vibration, mechanical wave, dynamic stability (aeroelasticity, vibration control...) |
| title | Dynamic analysis of runout correction in milling |
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