Development of a spray congealing process for the preparation of insulin-loaded lipid microparticles and characterization thereof

A spray congealing process for the preparation of protein-loaded microparticles was developed. The influence of the process parameters atomization pressure and spraying temperature on particle size and process yield was investigated by experimental design. The employed spray congealing technique ena...

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Veröffentlicht in:European journal of pharmaceutics and biopharmaceutics 2007-02, Vol.65 (2), p.175-187
Hauptverfasser: Maschke, Angelika, Becker, Christian, Eyrich, Daniela, Kiermaier, Josef, Blunk, Torsten, Göpferich, Achim
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container_issue 2
container_start_page 175
container_title European journal of pharmaceutics and biopharmaceutics
container_volume 65
creator Maschke, Angelika
Becker, Christian
Eyrich, Daniela
Kiermaier, Josef
Blunk, Torsten
Göpferich, Achim
description A spray congealing process for the preparation of protein-loaded microparticles was developed. The influence of the process parameters atomization pressure and spraying temperature on particle size and process yield was investigated by experimental design. The employed spray congealing technique enabled the production of microparticles with yields ranging from 79% to 95% and median particle sizes ( d(0.5)) from 182.2 to 315 μm. Insulin lipid microparticles could be prepared without any loss of insulin during the preparation process and the protein stability was not affected by the spray congealing process as investigated by HPLC-MS analysis. The stability of insulin encapsulated in lipid microparticles under release conditions over 28 days was assessed by investigating the residual insulin content. Starting after 3 days of release, a continuous increase of desamidoinsulin in the remaining particles of up to 7.5% after 28 days was observed. An additional degradation product was detected by HPLC and HPLC-MS analysis and identified as a covalent insulin dimer by MALDI-ToF. The microparticles did not show a burst release and testing the insulin lipid microparticles in a fibrin gel chondrocyte culture revealed that the released insulin was bioactive and had a significant effect on chondrocyte extracellular matrix production.
doi_str_mv 10.1016/j.ejpb.2006.08.008
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source MEDLINE; Access via ScienceDirect (Elsevier)
subjects Biological and medical sciences
Cartilage - drug effects
Cartilage - growth & development
Cells, Cultured
Chondrocytes - drug effects
Controlled release
Drug Compounding
Experimental design
General pharmacology
Hypoglycemic Agents - administration & dosage
Hypoglycemic Agents - chemistry
Insulin
Insulin - administration & dosage
Insulin - chemistry
Lipid microparticles
Lipids
Medical sciences
Microspheres
Particle Size
Pharmaceutical technology. Pharmaceutical industry
Pharmacology. Drug treatments
Protein
Spray congealing
Temperature
Triglycerides
Viscosity
title Development of a spray congealing process for the preparation of insulin-loaded lipid microparticles and characterization thereof
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