Process Strategies and Analysis of Rolled‐in Tubes
A new method to manufacture composite workpieces is joining of two parts by rolling‐in, a technique which has been developed at the Department of Machining Technology (ISF) and at the Institute of Forming Technology and Lightweight Construction (IUL). In this article, the technology is described and...
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Veröffentlicht in: | Steel research international 2006-07, Vol.77 (7), p.500-506 |
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creator | Hagedorn, Michael Krux, Rainer Kahnis, Philip Homberg, Werner Kleiner, Matthias Weinert, Klaus |
description | A new method to manufacture composite workpieces is joining of two parts by rolling‐in, a technique which has been developed at the Department of Machining Technology (ISF) and at the Institute of Forming Technology and Lightweight Construction (IUL). In this article, the technology is described and different strategies to shorten the joining process without a decrease of the strength of the composite are presented and compared. To improve the knowledge about the material flow, the strain distribution in the contact zone has been analysed both experimentally and by means of finite element analyses (FEA). In order to evaluate the strength of the composite, an analysis of the press‐out forces and of the residual stresses in the inner tube has been carried out, also by means of experiments and simulations. |
doi_str_mv | 10.1002/srin.200606421 |
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In this article, the technology is described and different strategies to shorten the joining process without a decrease of the strength of the composite are presented and compared. To improve the knowledge about the material flow, the strain distribution in the contact zone has been analysed both experimentally and by means of finite element analyses (FEA). In order to evaluate the strength of the composite, an analysis of the press‐out forces and of the residual stresses in the inner tube has been carried out, also by means of experiments and simulations.</description><identifier>ISSN: 1611-3683</identifier><identifier>EISSN: 1869-344X</identifier><identifier>DOI: 10.1002/srin.200606421</identifier><language>eng</language><publisher>Düsseldorf: Verlag Stahleisen</publisher><subject>Applied sciences ; Exact sciences and technology ; Finite element method ; forming ; joining ; Mathematical analysis ; Metals. 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In this article, the technology is described and different strategies to shorten the joining process without a decrease of the strength of the composite are presented and compared. To improve the knowledge about the material flow, the strain distribution in the contact zone has been analysed both experimentally and by means of finite element analyses (FEA). In order to evaluate the strength of the composite, an analysis of the press‐out forces and of the residual stresses in the inner tube has been carried out, also by means of experiments and simulations.</description><subject>Applied sciences</subject><subject>Exact sciences and technology</subject><subject>Finite element method</subject><subject>forming</subject><subject>joining</subject><subject>Mathematical analysis</subject><subject>Metals. Metallurgy</subject><subject>process strategies</subject><subject>Residual stress</subject><subject>rolling‐in</subject><subject>Strategy</subject><subject>Strength</subject><subject>stress analysis</subject><subject>Structural steels</subject><subject>Tubes</subject><subject>Weight reduction</subject><issn>1611-3683</issn><issn>1869-344X</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2006</creationdate><recordtype>article</recordtype><recordid>eNqFkE1LAzEQhoMoWGqvnveieNma2aTZzbEUPwpFpa3gLaTZRCLpbs20SG_-BH-jv8SUit50LjOH530GXkJOgfaB0uISo2_6BaWCCl7AAelAJWTOOH86TLcAyJmo2DHpIb7QNKyqRMk7hD_E1ljEbLaOem2fvcVMN3U2bHTYosesddm0DcHWn-8fvsnmm4XFE3LkdEDb-95d8nh9NR_d5pP7m_FoOMkNYzx9BMrAaMu0lQDUMmBlzbWzNa0BOBhHBTjOWcVpXZUSFgMppaBAgRtwjnXJ-d67iu3rxuJaLT0aG4JubLtBxQQXkPgEXvwJQrJLWTBRJrS_R01sEaN1ahX9UsetAqp2VapdleqnyhQ4-3ZrNDq4qBvj8TdVSiElZ4kb7Lk3H-z2H6uaTcd3e_8XIBWCog</recordid><startdate>200607</startdate><enddate>200607</enddate><creator>Hagedorn, Michael</creator><creator>Krux, Rainer</creator><creator>Kahnis, Philip</creator><creator>Homberg, Werner</creator><creator>Kleiner, Matthias</creator><creator>Weinert, Klaus</creator><general>Verlag Stahleisen</general><scope>IQODW</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>8BQ</scope><scope>8FD</scope><scope>JG9</scope></search><sort><creationdate>200607</creationdate><title>Process Strategies and Analysis of Rolled‐in Tubes</title><author>Hagedorn, Michael ; Krux, Rainer ; Kahnis, Philip ; Homberg, Werner ; Kleiner, Matthias ; Weinert, Klaus</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c3341-31031cae3ae9110e3137d4afed0d1141cf061f443840d8791b5999601014c1ff3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2006</creationdate><topic>Applied sciences</topic><topic>Exact sciences and technology</topic><topic>Finite element method</topic><topic>forming</topic><topic>joining</topic><topic>Mathematical analysis</topic><topic>Metals. Metallurgy</topic><topic>process strategies</topic><topic>Residual stress</topic><topic>rolling‐in</topic><topic>Strategy</topic><topic>Strength</topic><topic>stress analysis</topic><topic>Structural steels</topic><topic>Tubes</topic><topic>Weight reduction</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Hagedorn, Michael</creatorcontrib><creatorcontrib>Krux, Rainer</creatorcontrib><creatorcontrib>Kahnis, Philip</creatorcontrib><creatorcontrib>Homberg, Werner</creatorcontrib><creatorcontrib>Kleiner, Matthias</creatorcontrib><creatorcontrib>Weinert, Klaus</creatorcontrib><collection>Pascal-Francis</collection><collection>CrossRef</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>Materials Research Database</collection><jtitle>Steel research international</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Hagedorn, Michael</au><au>Krux, Rainer</au><au>Kahnis, Philip</au><au>Homberg, Werner</au><au>Kleiner, Matthias</au><au>Weinert, Klaus</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Process Strategies and Analysis of Rolled‐in Tubes</atitle><jtitle>Steel research international</jtitle><date>2006-07</date><risdate>2006</risdate><volume>77</volume><issue>7</issue><spage>500</spage><epage>506</epage><pages>500-506</pages><issn>1611-3683</issn><eissn>1869-344X</eissn><abstract>A new method to manufacture composite workpieces is joining of two parts by rolling‐in, a technique which has been developed at the Department of Machining Technology (ISF) and at the Institute of Forming Technology and Lightweight Construction (IUL). 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subjects | Applied sciences Exact sciences and technology Finite element method forming joining Mathematical analysis Metals. Metallurgy process strategies Residual stress rolling‐in Strategy Strength stress analysis Structural steels Tubes Weight reduction |
title | Process Strategies and Analysis of Rolled‐in Tubes |
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