Process Strategies and Analysis of Rolled‐in Tubes

A new method to manufacture composite workpieces is joining of two parts by rolling‐in, a technique which has been developed at the Department of Machining Technology (ISF) and at the Institute of Forming Technology and Lightweight Construction (IUL). In this article, the technology is described and...

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Veröffentlicht in:Steel research international 2006-07, Vol.77 (7), p.500-506
Hauptverfasser: Hagedorn, Michael, Krux, Rainer, Kahnis, Philip, Homberg, Werner, Kleiner, Matthias, Weinert, Klaus
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container_end_page 506
container_issue 7
container_start_page 500
container_title Steel research international
container_volume 77
creator Hagedorn, Michael
Krux, Rainer
Kahnis, Philip
Homberg, Werner
Kleiner, Matthias
Weinert, Klaus
description A new method to manufacture composite workpieces is joining of two parts by rolling‐in, a technique which has been developed at the Department of Machining Technology (ISF) and at the Institute of Forming Technology and Lightweight Construction (IUL). In this article, the technology is described and different strategies to shorten the joining process without a decrease of the strength of the composite are presented and compared. To improve the knowledge about the material flow, the strain distribution in the contact zone has been analysed both experimentally and by means of finite element analyses (FEA). In order to evaluate the strength of the composite, an analysis of the press‐out forces and of the residual stresses in the inner tube has been carried out, also by means of experiments and simulations.
doi_str_mv 10.1002/srin.200606421
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source Wiley Online Library Journals Frontfile Complete
subjects Applied sciences
Exact sciences and technology
Finite element method
forming
joining
Mathematical analysis
Metals. Metallurgy
process strategies
Residual stress
rolling‐in
Strategy
Strength
stress analysis
Structural steels
Tubes
Weight reduction
title Process Strategies and Analysis of Rolled‐in Tubes
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