Prediction of the film thickness distribution and pattern change during film insert thermoforming
Various surface process methods have been developed to decorate plastic or metallic products. Film insert molding (FIM) is one of the methods that enhance the functional and/or aesthetic qualities of a product's surface. However, the drawbacks of FIM are that the thickness of the film can chang...
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| Veröffentlicht in: | Polymer engineering and science 2009-11, Vol.49 (11), p.2195-2203 |
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| container_title | Polymer engineering and science |
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| creator | Kim, Gugyong Lee, Kwango Kang, Sungsu |
| description | Various surface process methods have been developed to decorate plastic or metallic products. Film insert molding (FIM) is one of the methods that enhance the functional and/or aesthetic qualities of a product's surface. However, the drawbacks of FIM are that the thickness of the film can change, depending on the product configuration, and further, the pattern of the decorated film may change. Therefore, this article attempts to quantify the changes in the thickness and in the pattern of the decorated film during the FIM process. G'Sell's viscoelastic constitutive law was adopted to describe the rheological behavior of polymer film. A constant‐velocity uniaxial tensile test at high temperature, which is a new method proposed in this research, was used to obtain the rheological parameters. We also suggested a visual method for predicting pattern change, which was validated by comparing analytical results with those of real products. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers |
| doi_str_mv | 10.1002/pen.21467 |
| format | Article |
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Film insert molding (FIM) is one of the methods that enhance the functional and/or aesthetic qualities of a product's surface. However, the drawbacks of FIM are that the thickness of the film can change, depending on the product configuration, and further, the pattern of the decorated film may change. Therefore, this article attempts to quantify the changes in the thickness and in the pattern of the decorated film during the FIM process. G'Sell's viscoelastic constitutive law was adopted to describe the rheological behavior of polymer film. A constant‐velocity uniaxial tensile test at high temperature, which is a new method proposed in this research, was used to obtain the rheological parameters. We also suggested a visual method for predicting pattern change, which was validated by comparing analytical results with those of real products. POLYM. ENG. 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Film insert molding (FIM) is one of the methods that enhance the functional and/or aesthetic qualities of a product's surface. However, the drawbacks of FIM are that the thickness of the film can change, depending on the product configuration, and further, the pattern of the decorated film may change. Therefore, this article attempts to quantify the changes in the thickness and in the pattern of the decorated film during the FIM process. G'Sell's viscoelastic constitutive law was adopted to describe the rheological behavior of polymer film. A constant‐velocity uniaxial tensile test at high temperature, which is a new method proposed in this research, was used to obtain the rheological parameters. We also suggested a visual method for predicting pattern change, which was validated by comparing analytical results with those of real products. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers</description><subject>Applied sciences</subject><subject>Coating, metallization, dyeing</subject><subject>Dielectric films</subject><subject>Exact sciences and technology</subject><subject>Machinery and processing</subject><subject>Materials</subject><subject>Mechanical properties</subject><subject>Metal products</subject><subject>Miscellaneous</subject><subject>Moulding</subject><subject>Plastics</subject><subject>Polymer films</subject><subject>Polymer industry, paints, wood</subject><subject>Production processes</subject><subject>Rheology</subject><subject>Technology of polymers</subject><subject>Thermal properties</subject><subject>Thermoforming</subject><subject>Thickness measurement</subject><subject>Thin films</subject><subject>Viscoelasticity</subject><issn>0032-3888</issn><issn>1548-2634</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2009</creationdate><recordtype>article</recordtype><sourceid>N95</sourceid><sourceid>8G5</sourceid><sourceid>BENPR</sourceid><sourceid>GUQSH</sourceid><sourceid>M2O</sourceid><recordid>eNp1kl9r1TAYxosoeJxe-A2KoiDYs_xpm_RyjDkH8zh0IngTkvRtT7Y2PSYp27790vU4PHIkFwm8v-chefIkyWuMlhghcrgBuyQ4L9mTZIGLnGekpPnTZIEQJRnlnD9PXnh_hSJLi2qRyAsHtdHBDDYdmjSsIW1M18eD0dcWvE9r44MzanxApK3TjQwBnE31WtoW0np0xrazylgPLkwurh-awfVx8jJ51sjOw6vtfpD8-HRyefw5O_96enZ8dJ7pgmGWNVUFHCtOKGY1xwVtCo0VBapBScVwzTmTJcpBl1AqRRQoykkhFWnySqKSHiTvZ9-NG36P4IPojdfQddLCMHpBS1xintMIvvkHvBpGZ-PdBMG8LKqYW4TezlArOxDGNkNwUk-O4ohgzBHHvIpUtodqwYKT3WAhhgK7_HIPH1cNvdF7BR92BJEJcBtaOXovzr5_22U__sWq0Zvp_-KXmHYd_CzZZ63d4L2DRmyc6aW7ExiJqUsidkk8dCmy77aRSa9l1zhptfGPAkIQKyiboj2cuZv4jrv_G4qLk9Uf522CsWVw-6iQ7lrEKSvEz9WpuPyCWE7JSvyi9yM45Lw</recordid><startdate>200911</startdate><enddate>200911</enddate><creator>Kim, Gugyong</creator><creator>Lee, Kwango</creator><creator>Kang, Sungsu</creator><general>Wiley Subscription Services, Inc., A Wiley Company</general><general>Wiley</general><general>Society of Plastics Engineers, Inc</general><general>Blackwell Publishing Ltd</general><scope>BSCLL</scope><scope>IQODW</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>N95</scope><scope>XI7</scope><scope>ISR</scope><scope>3V.</scope><scope>7SR</scope><scope>7XB</scope><scope>88I</scope><scope>8AF</scope><scope>8FD</scope><scope>8FE</scope><scope>8FG</scope><scope>8FK</scope><scope>8G5</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>ARAPS</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>GNUQQ</scope><scope>GUQSH</scope><scope>HCIFZ</scope><scope>JG9</scope><scope>KB.</scope><scope>L6V</scope><scope>M2O</scope><scope>M2P</scope><scope>M7S</scope><scope>MBDVC</scope><scope>P5Z</scope><scope>P62</scope><scope>PDBOC</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope><scope>Q9U</scope><scope>S0X</scope></search><sort><creationdate>200911</creationdate><title>Prediction of the film thickness distribution and pattern change during film insert thermoforming</title><author>Kim, Gugyong ; 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Film insert molding (FIM) is one of the methods that enhance the functional and/or aesthetic qualities of a product's surface. However, the drawbacks of FIM are that the thickness of the film can change, depending on the product configuration, and further, the pattern of the decorated film may change. Therefore, this article attempts to quantify the changes in the thickness and in the pattern of the decorated film during the FIM process. G'Sell's viscoelastic constitutive law was adopted to describe the rheological behavior of polymer film. A constant‐velocity uniaxial tensile test at high temperature, which is a new method proposed in this research, was used to obtain the rheological parameters. We also suggested a visual method for predicting pattern change, which was validated by comparing analytical results with those of real products. POLYM. ENG. 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| ispartof | Polymer engineering and science, 2009-11, Vol.49 (11), p.2195-2203 |
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| source | Wiley Online Library Journals Frontfile Complete |
| subjects | Applied sciences Coating, metallization, dyeing Dielectric films Exact sciences and technology Machinery and processing Materials Mechanical properties Metal products Miscellaneous Moulding Plastics Polymer films Polymer industry, paints, wood Production processes Rheology Technology of polymers Thermal properties Thermoforming Thickness measurement Thin films Viscoelasticity |
| title | Prediction of the film thickness distribution and pattern change during film insert thermoforming |
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