Three-dimensional simulation of forging using tetrahedral and hexahedral elements

In this paper, numerical characteristics of triangular and tetrahedral MINI-elements are investigated through their application to forging simulation. The theoretical background is taken into account with emphasis on the numerical uncertainty due to the stabilizer, which is adopted for computational...

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Veröffentlicht in:Finite elements in analysis and design 2009-09, Vol.45 (11), p.745-754
Hauptverfasser: Lee, M.C., Chung, S.H., Jang, S.M., Joun, M.S.
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container_issue 11
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container_title Finite elements in analysis and design
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creator Lee, M.C.
Chung, S.H.
Jang, S.M.
Joun, M.S.
description In this paper, numerical characteristics of triangular and tetrahedral MINI-elements are investigated through their application to forging simulation. The theoretical background is taken into account with emphasis on the numerical uncertainty due to the stabilizer, which is adopted for computational efficiency. The effect of the stabilizer is investigated by solving an axisymmetric upsetting process under various different conditions. A backward extrusion process of a cube is simulated using traditional tetrahedral and hexahedral elements assisted by the reduced integration scheme and tetrahedral MINI-elements and the predicted results are compared to show their difference and similarity. A rotor pole cold forging process is also simulated by a forging simulator with both tetrahedral MINI-elements and hexahedral elements capabilities and the predictions are compared with experiments. Hexahedral element capability runs manually while tetrahedral MINI-elements capability runs automatically with the help of an intelligent remeshing technique. It is shown that the tetrahedral MINI-elements capability can give quite accurate solution if assisted by the intelligent remeshing technique even though the tetrahedral MINI-elements itself is not numerically clear.
doi_str_mv 10.1016/j.finel.2009.06.002
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source Elsevier ScienceDirect Journals
subjects Applied sciences
Computational techniques
Cross-disciplinary physics: materials science
rheology
Exact sciences and technology
Finite-element and galerkin methods
Forging and extrusion
Forging simulation
Forming
Fundamental areas of phenomenology (including applications)
Inelasticity (thermoplasticity, viscoplasticity...)
Materials science
Materials synthesis
materials processing
Mathematical methods in physics
Metals. Metallurgy
MINI-elements
Numerical uncertainty
Physics
Production techniques
Rotor pole forging
Solid mechanics
Structural and continuum mechanics
Tetrahedral elements
Triangular elements
title Three-dimensional simulation of forging using tetrahedral and hexahedral elements
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