Interface formation in aluminium–aluminium compound casting

An inherent difficulty in joining aluminium is its natural oxide layer, which results in insufficient wettability. In this project we describe a “compound casting” process where an aluminium melt is cast onto a solid aluminium substrate. Both the solid substrate and the melt contain various alloying...

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Veröffentlicht in:Acta materialia 2008-08, Vol.56 (13), p.3036-3043
Hauptverfasser: Papis, K.J.M., Hallstedt, B., Löffler, J.F., Uggowitzer, P.J.
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container_end_page 3043
container_issue 13
container_start_page 3036
container_title Acta materialia
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creator Papis, K.J.M.
Hallstedt, B.
Löffler, J.F.
Uggowitzer, P.J.
description An inherent difficulty in joining aluminium is its natural oxide layer, which results in insufficient wettability. In this project we describe a “compound casting” process where an aluminium melt is cast onto a solid aluminium substrate. Both the solid substrate and the melt contain various alloying elements (Mg in the substrate; Cu, Si, and Zn in the melt). Compounds with flawless and continuously metallic interfaces can be produced successfully by replacing the oxide layer with a zinc layer. Diffusion of alloying elements leads to heat-treatable microstructures in the vicinity of the joining interfaces. The experimental results coincide well with the diffusion zone extensions simulated by means of DICTRA calculations.
doi_str_mv 10.1016/j.actamat.2008.02.042
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source Elsevier ScienceDirect Journals Complete
subjects Aluminium
Aluminium alloys
Aluminum
Applied sciences
Casting
Diffusion
Diffusion bonding
Exact sciences and technology
Interface structure
Joining
Melts
Metals. Metallurgy
Oxides
Silicon substrates
Wetting
Zinc
title Interface formation in aluminium–aluminium compound casting
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