Investigation of anti-corrosion properties of Ti:C gradient layers manufactured in hybrid deposition system

Excellent properties of hard carbon layers and especially, the unique combination of tribological, chemical and physical properties make them a popular coating material for use on surgical prosthesis, biomedical implants, and machine tools. However, their well-known poor adhesion and high internal s...

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Veröffentlicht in:Journal of materials science 2008-05, Vol.43 (10), p.3385-3391
Hauptverfasser: Batory, D., Blaszczyk, T., Clapa, M., Mitura, S.
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creator Batory, D.
Blaszczyk, T.
Clapa, M.
Mitura, S.
description Excellent properties of hard carbon layers and especially, the unique combination of tribological, chemical and physical properties make them a popular coating material for use on surgical prosthesis, biomedical implants, and machine tools. However, their well-known poor adhesion and high internal stress disqualifies them in many possibilities of industrial applications. These drawbacks were improved by deposition of Ti buffer layer. By a combination of Radio Frequency Plasma Assisted Chemical Vapor Deposition (RFPACVD) and DC magnetron sputtering methods, thick carbon films were manufactured on Rex 734 steel. Structure and chemical composition of deposited layers was determined by scanning electron microscope and energy dispersive spectrometer analysis. The main purpose of this work was to determine the corrosion properties of Rex 734 alloy in a typical 0.5 M NaCl solution and to find the influence of Ti:C gradient layers on these properties. Anti-corrosion behavior was measured by the detection of corrosion potential in open circuit and the registration of potentiodynamic characteristics according to Stern–Geary and Tafel methods. Five different types of samples were studied: for full analysis the investigation was conducted for every structural component of the layer: for pure Ti deposited on Rex 734 as well as for Ti containing carbon layer and carbon layer deposited subsequently, and finally the corrosion resistance of Rex 734 steel was measured for comparison. As a result of the investigation it was noticed that the Ti–C interlayer enables to maximize the thickness of DLC films and Ti:C gradient layers have the good influence on the corrosion features of Rex 734 alloy.
doi_str_mv 10.1007/s10853-007-2393-0
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However, their well-known poor adhesion and high internal stress disqualifies them in many possibilities of industrial applications. These drawbacks were improved by deposition of Ti buffer layer. By a combination of Radio Frequency Plasma Assisted Chemical Vapor Deposition (RFPACVD) and DC magnetron sputtering methods, thick carbon films were manufactured on Rex 734 steel. Structure and chemical composition of deposited layers was determined by scanning electron microscope and energy dispersive spectrometer analysis. The main purpose of this work was to determine the corrosion properties of Rex 734 alloy in a typical 0.5 M NaCl solution and to find the influence of Ti:C gradient layers on these properties. Anti-corrosion behavior was measured by the detection of corrosion potential in open circuit and the registration of potentiodynamic characteristics according to Stern–Geary and Tafel methods. Five different types of samples were studied: for full analysis the investigation was conducted for every structural component of the layer: for pure Ti deposited on Rex 734 as well as for Ti containing carbon layer and carbon layer deposited subsequently, and finally the corrosion resistance of Rex 734 steel was measured for comparison. 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Metallurgy ; NanoSmat 2007 - International Conference on Surfaces ; Organic chemistry ; Other topics in materials science ; Physical properties ; Physics ; Polymer Sciences ; Protective coatings ; Radio frequency plasma ; Residual stress ; Scanning electron microscopy ; Solid Mechanics ; Steel structures ; Structural steels ; Surgical implants ; Thick films ; Thickness ; Titanium base alloys ; Tribology</subject><ispartof>Journal of materials science, 2008-05, Vol.43 (10), p.3385-3391</ispartof><rights>Springer Science+Business Media, LLC 2008</rights><rights>2008 INIST-CNRS</rights><rights>Journal of Materials Science is a copyright of Springer, (2008). 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However, their well-known poor adhesion and high internal stress disqualifies them in many possibilities of industrial applications. These drawbacks were improved by deposition of Ti buffer layer. By a combination of Radio Frequency Plasma Assisted Chemical Vapor Deposition (RFPACVD) and DC magnetron sputtering methods, thick carbon films were manufactured on Rex 734 steel. Structure and chemical composition of deposited layers was determined by scanning electron microscope and energy dispersive spectrometer analysis. The main purpose of this work was to determine the corrosion properties of Rex 734 alloy in a typical 0.5 M NaCl solution and to find the influence of Ti:C gradient layers on these properties. Anti-corrosion behavior was measured by the detection of corrosion potential in open circuit and the registration of potentiodynamic characteristics according to Stern–Geary and Tafel methods. Five different types of samples were studied: for full analysis the investigation was conducted for every structural component of the layer: for pure Ti deposited on Rex 734 as well as for Ti containing carbon layer and carbon layer deposited subsequently, and finally the corrosion resistance of Rex 734 steel was measured for comparison. 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However, their well-known poor adhesion and high internal stress disqualifies them in many possibilities of industrial applications. These drawbacks were improved by deposition of Ti buffer layer. By a combination of Radio Frequency Plasma Assisted Chemical Vapor Deposition (RFPACVD) and DC magnetron sputtering methods, thick carbon films were manufactured on Rex 734 steel. Structure and chemical composition of deposited layers was determined by scanning electron microscope and energy dispersive spectrometer analysis. The main purpose of this work was to determine the corrosion properties of Rex 734 alloy in a typical 0.5 M NaCl solution and to find the influence of Ti:C gradient layers on these properties. Anti-corrosion behavior was measured by the detection of corrosion potential in open circuit and the registration of potentiodynamic characteristics according to Stern–Geary and Tafel methods. Five different types of samples were studied: for full analysis the investigation was conducted for every structural component of the layer: for pure Ti deposited on Rex 734 as well as for Ti containing carbon layer and carbon layer deposited subsequently, and finally the corrosion resistance of Rex 734 steel was measured for comparison. As a result of the investigation it was noticed that the Ti–C interlayer enables to maximize the thickness of DLC films and Ti:C gradient layers have the good influence on the corrosion features of Rex 734 alloy.</abstract><cop>New York</cop><pub>Springer US</pub><doi>10.1007/s10853-007-2393-0</doi><tpages>7</tpages></addata></record>
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subjects Applied sciences
Biomedical materials
Buffer layers
Carbon
Characterization and Evaluation of Materials
Chemical composition
Chemical vapor deposition
Circuits
Classical Mechanics
Coatings and Nanostructured Materials
Corrosion
Corrosion environments
Corrosion potential
Corrosion prevention
Corrosion resistance
Corrosion resistant alloys
Corrosion resistant steels
Cross-disciplinary physics: materials science
rheology
Crystallography and Scattering Methods
Deposition
Diamond-like carbon films
Exact sciences and technology
Hybrid systems
Industrial applications
Interlayers
Machine tools
Magnetron sputtering
Materials Science
Metals. Metallurgy
NanoSmat 2007 - International Conference on Surfaces
Organic chemistry
Other topics in materials science
Physical properties
Physics
Polymer Sciences
Protective coatings
Radio frequency plasma
Residual stress
Scanning electron microscopy
Solid Mechanics
Steel structures
Structural steels
Surgical implants
Thick films
Thickness
Titanium base alloys
Tribology
title Investigation of anti-corrosion properties of Ti:C gradient layers manufactured in hybrid deposition system
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