A model system for the optimization of lamination parameters of PTFE-based dielectrics and metal surfaces

In microelectronic packaging, organic dielectric materials continue to displace ceramic materials because of cost, reduced weight, and performance advantages. Because thermosetting dielectric composites have long found widespread use in printed wiring board (PWB) fabrication, they have been the comp...

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Veröffentlicht in:Journal of materials science 2008-03, Vol.43 (6), p.2035-2045
Hauptverfasser: Matienzo, Luis J., Farquhar, Donald
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creator Matienzo, Luis J.
Farquhar, Donald
description In microelectronic packaging, organic dielectric materials continue to displace ceramic materials because of cost, reduced weight, and performance advantages. Because thermosetting dielectric composites have long found widespread use in printed wiring board (PWB) fabrication, they have been the components of choice for many organic chip carriers. Conversely, thermoplastic dielectrics, such as fluoropolymer (FP), and in particular poly(tetrafluoroethylene)-based dielectric composites (PTFE composites) have seldom found use in multilayer wiring packages in spite of their attractive electrical properties due to their processing challenges. In this paper, we report the use of a model system comprising pure PTFE film and Cr-coated copper surfaces to optimize the bonding process through lamination conditions for a fluoropolymer composite and chromium-coated copper surfaces and to study both the interface mechanics and its chemistry as a function of processing parameters. The significant finding of the investigation was the linkage between the macroscopic mechanical properties of the interface and the observable chemical alteration of the same under some lamination conditions. The relationship of the interface properties and the processing conditions extend a conceptual framework for the thermodynamics of the metal-polymer interface and the reliability of these electronic packages in their practical designs.
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Because thermosetting dielectric composites have long found widespread use in printed wiring board (PWB) fabrication, they have been the components of choice for many organic chip carriers. Conversely, thermoplastic dielectrics, such as fluoropolymer (FP), and in particular poly(tetrafluoroethylene)-based dielectric composites (PTFE composites) have seldom found use in multilayer wiring packages in spite of their attractive electrical properties due to their processing challenges. In this paper, we report the use of a model system comprising pure PTFE film and Cr-coated copper surfaces to optimize the bonding process through lamination conditions for a fluoropolymer composite and chromium-coated copper surfaces and to study both the interface mechanics and its chemistry as a function of processing parameters. The significant finding of the investigation was the linkage between the macroscopic mechanical properties of the interface and the observable chemical alteration of the same under some lamination conditions. 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The significant finding of the investigation was the linkage between the macroscopic mechanical properties of the interface and the observable chemical alteration of the same under some lamination conditions. The relationship of the interface properties and the processing conditions extend a conceptual framework for the thermodynamics of the metal-polymer interface and the reliability of these electronic packages in their practical designs.</abstract><cop>New York</cop><pub>Springer US</pub><doi>10.1007/s10853-007-2426-8</doi><tpages>11</tpages></addata></record>
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subjects Applied sciences
Characterization and Evaluation of Materials
Chemistry and Materials Science
Chip carriers
Chromium
Circuit boards
Classical Mechanics
Composite materials
Composites
Copper
Crystallography and Scattering Methods
Dielectrics
Electrical properties
Electronic packaging
Electronics
Exact sciences and technology
Fluoropolymers
Forms of application and semi-finished materials
Interfacial properties
Materials Science
Mathematical models
Mechanical properties
Metal surfaces
Microelectronic fabrication (materials and surfaces technology)
Multilayers
Optimization
Organic chemistry
Polymer industry, paints, wood
Polymer matrix composites
Polymer Sciences
Polytetrafluoroethylene
Polytetrafluoroethylenes
Printed circuits
Process parameters
Semiconductor electronics. Microelectronics. Optoelectronics. Solid state devices
Solid Mechanics
Technology of polymers
Weight reduction
title A model system for the optimization of lamination parameters of PTFE-based dielectrics and metal surfaces
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