Cavitation-assisted synthesis and chracterization of a novel catalyst from waste coconut trunk biomass for biodiesel production

•Waste coconut trunk is used as feedstock for the synthesis of novel catalyst mullite using a probe-assisted ultrasound reactor at mild reaction temperature and reaction time.•Synthesis of a heterogeneous base catalyst at mild reaction temperature and reaction time is performed for the first time.•Application of Mullite as a heterogeneous base catalyst in the production of biodiesel from waste cooking oil is for the first time.•A biodiesel conversion of 74% and a yield of 75% were observed, which signifies the activity of the catalyst used.•Significance of different phases of life-cycle assessment and also effect of various green principles on the current study are also discussed. In the current study, a novel heterogeneous catalyst has been prepared from waste coconut trunk biomass using an ultrasound-assisted batch reactor. It is observed from the characterization studies that the raw coconut trunk biomass consists of the maximum amount of silicon dioxide (SiO2) present in it which is further converted to mullite (composition of 3Al2O3.2SiO2) with a composition of 94.18 % (analyzed through Energy Dispersive Spectroscopy (EDAX) studies) is formed through the reaction in an ultrasound reactor processed at a very mild reaction temperature and reaction time 80℃ and 90mins. Synthesis of catalyst at mild process conditions will help to enhance the formation of energy-intensive products at a low cost. It is also observed from the XRD studies of raw feedstock and synthesized catalyst a change in the crystalline structure from hexagonal silicon dioxide to orthorhombic mullite shape. In comparison with the surface area of the raw biomass and mullite, a large amount of surface area ∼ 32 m2/g is observed which is due to the process of reaction in a highly intense ultrasound reactor. A change in the morphological structure of raw feedstock and synthesized catalyst is also observed through scanning electron microscope (SEM) analysis. The activity of the synthesized catalyst has been analyzed through its application in the production of biodiesel from waste cooking oil is also studied., and a yield of 75 % with a conversion of 74 % is observed at process conditions of 1:3 (oil: ethanol) (volumetric ratio), 3 (wt%) of catalyst concentration and 3hrs of reaction time. A prospective aspect of the implication of the entire work to analyze the life cycle analysis (LCA) is also reported in terms of environmental friendliness and sustainability.