Mode conversion of fundamental guided ultrasonic wave modes at part-thickness crack-like defects

•Mode conversion of incident S0 Lamb wave mode to A0 mode at a crack-like defect.•Good agreement between FE and experimental results to validate simulation prediction.•Highest mode conversion ratio obtained at 3/4-thickness depth defect.•Mode-converted, scattered A0 mode amplitude increases linearly with defect length. Guided ultrasonic waves can be employed for efficient structural health monitoring (SHM) and non-destructive evaluation (NDE), as they can propagate long distances along thin structures. The scattering (S0 mode) and mode conversion of low frequency guided waves (S0 to A0 and SH0 wave modes) at part-thickness crack-like defects was studied to quantify the defect detection sensitivity. Three-dimensional (3D) Finite Element (FE) modelling was used to predict the mode conversion and scattering of the fundamental guided wave modes. Experimentally, the S0 mode was excited by a piezoelectric (PZT) transducer in an aluminum plate. A laser vibrometer was used to measure the out-of-plane displacement to characterize the mode-converted A0 mode, employing baseline subtraction to achieve mode and pulse separation. Good agreement between FE model predictions and experimental results was obtained for perpendicular incidence of the S0 mode. The influence of defect depth and length on the scattering and mode conversion was studied and the sensitivity for part-thickness defects was quantified. The maximum mode conversion (S0-A0 mode) occurred for ¾ defect depth and the amplitude of the mode-converted A0 and scattered S0 modes mostly increased linearly as the defect length increased with an almost constant A0/S0 mode scattered amplitude ratio. Similar forward and backward scattering amplitude was found for the mode converted A0 mode. The mode conversion of the S0 to SH0 mode has the highest sensitivity for short defects, but the SH0 mode amplitude only increased slightly for longer defects. Employing the information contained in the mode-converted, scattered guided ultrasonic wave modes could improve the detection sensitivity and localization accuracy of SHM algorithms.