A MOGA and extended RPN based approach for heuristic key reliability characteristics analysis in manufacturing

The manufacturing process is the last opportunity to build an ideal design reliability index into a product. With the advancement of intelligent manufacturing technology, the concept of quality evolves from conformance to fitness for use, which emphasizes that reliability should be built into product with quality control. To effectively implement reliability assurance in the manufacturing process, it is necessary to accurately identify the vital few characteristics that are critical to reliability. Thus, a heuristic key reliability characteristic (KRC) analysis in manufacturing model fusing big quality data is proposed. First, on the basis of the fusion big quality data in manufacturing-by-manufacturing system Reliability-operational process Quality- output product Reliability (RQR) chain, a data driven KRC analysis model is proposed, and a reliability proactive control framework in manufacturing driven by KRC is expounded. Second, considering mass quality and reliability data, an effective KRC identification method based on data mining using multi-objectives genetic algorithm (MOGA) is established. Third, considering manufacturing data and product failure risk, an extended risk priority number (RPN) for KRC ranking is proposed. Finally, an example of an insulating base of subway locomotive is provided to verify the proposed approach. •A novel KRC conceptual model is proposed.•A heuristic KRC identification approach based on MOGA is presented.•A KRC ranking approach based on extended RPN is proposed.•The proposed method is illustrated using an insulating base of subway locomotive example.