Ultra-Broad Linear Range and Sensitive Flexible Piezoresistive Sensor Using Reversed Lattice Structure for Wearable Electronics

Flexible pressure sensors have attracted significant attention owing to their broad applicability in wearable electronics and human–machine interfaces. However, it is still challenging to simultaneously achieve a broad sensing range and high linearity. Here, we present a reversed lattice structure (RLS) piezoresistive sensor obtained through a layer-level engineered additive infill structure via conventional fused deposition modeling three-dimensional (3D) printing. The optimized RLS piezoresistive sensor attained a pressure sensing range (0.03–1630 kPa) with high linearity (coefficient of determination, R 2 = 0.998) and sensitivity (1.26 kPa–1) due to the structurally enhanced compressibility and spontaneous transition of dominant sensing mechanism of the sensor. It also exhibited great mechanical/electrical durability and a rapid response/recovery time (170/70 ms). This remarkable performance enables the detection of various human motions over a broad spectrum, from pulse detection to human walking. Finally, a wearable electronic glove was developed to analyze the pressure distribution in various situations, thereby demonstrating its applicability in multipurpose wearable electronics.