Acidification of slurry to reduce ammonia and methane emissions: Deployment of a retrofittable system in fattening pig barns

Livestock farming, and in particular slurry management, is a major contributor to ammonia (NH3) and methane (CH4) emissions in Europe. Furthermore, reduced NH3 and CH4 emissions are also relevant in licensing procedures and the management of livestock buildings. Therefore, the aim is to keep emissions from the barn as low as possible. Acidification of slurry in the barn can reduce these environmental and climate-relevant emissions by a pH value of 5.5. In this study, an acidification technology was retrofitted in an existing fattening pig barn equipped with a partially slatted floor. The slurry in a compartment with 32 animals was acidified. An identical compartment was used for reference investigations (case-control approach). Several times a week slurry was pumped for acidification in a process tank outside the barn compartment in a central corridor, where sulphuric acid (H2SO4) was added. Then the slurry was pumped back into the barn. In contrast to other systems, where acidified slurry was stored mainly in external storage tanks, in this study the slurry was completely stored in the slurry channels under the slatted floor, during the entire fattening period. The emission mass flow of NH3 and CH4 was measured continuously over three fattening periods, with one period in spring and two periods in summer. On average 17.1 kg H2SO4 (96%) (m³ slurry)−1 were used for acidification during the three fattening periods. NH3 and CH4 emissions were reduced by 39 and 67%, respectively. The hydrogen sulphide (H2S) concentration in the barn air of the acidification compartment was harmlessly low (0.02 ppm). Thus, despite the storage of the acidified slurry in the barn, the system leads to a lower concentration of detrimental gases, which is beneficial for the animals' as well as for the workers’ health. The study shows that it is possible to retrofit acidification technology into existing pig barns. Further investigations shall identify possible measures to reduce the amount of H2SO4 used and thus minimise the sulphur input into the slurry. [Display omitted] •Retrofitting of acidification technology in fattening pig barns is possible.•Storage of in-house acidified slurry under the slatted floor is feasible.•17.1 kg sulphuric acid (96%) (m³ slurry)−1 is necessary during a fattening period.•Acidification within the barn reduces ammonia (−39%) and methane emissions (−67%).•Low hydrogen sulphide concentration during storage of acidified slurry (0.02 ppm).