Development of Friction Drive Transmission

A cylindrical friction drive was developed for electric oil pump applications. It was comprised of an outer ring, a sun roller, a loading planet, two supporting planets, and a stationary carrier. The sun roller was set eccentric to the outer ring to generate a wedge gap that facilitates a torque act...

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Veröffentlicht in:Journal of tribology 2005-10, Vol.127 (4), p.857-864
Hauptverfasser: Ai, Xiaolan, Wilmer, Matthew, Lawrentz, David
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container_title Journal of tribology
container_volume 127
creator Ai, Xiaolan
Wilmer, Matthew
Lawrentz, David
description A cylindrical friction drive was developed for electric oil pump applications. It was comprised of an outer ring, a sun roller, a loading planet, two supporting planets, and a stationary carrier. The sun roller was set eccentric to the outer ring to generate a wedge gap that facilitates a torque actuated loading mechanism for the friction drive. The loading planet was properly assembled in the wedge gap and elastically supported to the carrier. By altering the stiffness ratio of the elastic support to contact, the actual operating friction coefficient of the friction drive can be changed regardless of the wedge angle to suit for performance requirement. This provided a greater freedom for design and performance optimization. Design analysis was presented and a FE model was developed to quantify design parameters. Prototypes of the friction drive were fabricated and extensive testing was conducted to evaluate its performance. Results indicated the performance of the friction drive far exceeded the design specifications in speed, torque, and power ratings. The friction drive offered a consistent smooth and quiet performance over a wide range of operating conditions. It was capable of operating at an elevated speed of up to 12 000 rpm with adequate thermal characteristics. The friction drive demonstrated a peak efficiency above 97%. Results confirmed that the stiffness of the elastic support has an important impact on performance. The elastic support stiffness, in conjunction with the contact stiffness, determines the actual operating friction coefficient at the frictional contacts.
doi_str_mv 10.1115/1.2032993
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It was comprised of an outer ring, a sun roller, a loading planet, two supporting planets, and a stationary carrier. The sun roller was set eccentric to the outer ring to generate a wedge gap that facilitates a torque actuated loading mechanism for the friction drive. The loading planet was properly assembled in the wedge gap and elastically supported to the carrier. By altering the stiffness ratio of the elastic support to contact, the actual operating friction coefficient of the friction drive can be changed regardless of the wedge angle to suit for performance requirement. This provided a greater freedom for design and performance optimization. Design analysis was presented and a FE model was developed to quantify design parameters. Prototypes of the friction drive were fabricated and extensive testing was conducted to evaluate its performance. Results indicated the performance of the friction drive far exceeded the design specifications in speed, torque, and power ratings. The friction drive offered a consistent smooth and quiet performance over a wide range of operating conditions. It was capable of operating at an elevated speed of up to 12 000 rpm with adequate thermal characteristics. The friction drive demonstrated a peak efficiency above 97%. Results confirmed that the stiffness of the elastic support has an important impact on performance. 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Results indicated the performance of the friction drive far exceeded the design specifications in speed, torque, and power ratings. The friction drive offered a consistent smooth and quiet performance over a wide range of operating conditions. It was capable of operating at an elevated speed of up to 12 000 rpm with adequate thermal characteristics. The friction drive demonstrated a peak efficiency above 97%. Results confirmed that the stiffness of the elastic support has an important impact on performance. 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source ASME Transactions Journals (Current)
subjects Applied sciences
Exact sciences and technology
Friction, wear, lubrication
Fundamental areas of phenomenology (including applications)
Machine components
Mechanical contact (friction...)
Mechanical engineering. Machine design
Physics
Solid mechanics
Structural and continuum mechanics
title Development of Friction Drive Transmission
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