Production of agrochemical from waste polyesters

In this study, agrochemical was produced from waste polyesters. Reactions of waste polyesters [poly (ethylene terephthalate) (PET) and poly (butylene terephthalate) (PBT)] powder with ethylene glycol (EG) in the presence of tetrahydrofurane (THF) using 0.003 mol lead acetate as a catalyst were carried out in a batch reactor at 470 K and at atmospheric pressure conditions. Reactions were undertaken with various particle size ranges from 50 to 512.5 μm, and reaction time from 30 to 70 min for reactions of polyesters. Low molecular weight product of polyester was obtained during this process. In the next stage, hydroxylamine hydrochloride (HAHC), cyclohexylamine (CHA), and potasium hydroxide (KOH) solution were introduced to convert low molecular weight product of polyester into terephthalohydroxamic acid (TPHA) by introduction of HCl (Hydrochloric Acid) as per stoichiometric requirement. TPHA can be used as an agrochemical (insecticide) with appreciable efficiency. To increase the polyester conversion rate, external catalyst (0.003 mol lead acetate) was introduced during the reaction. The product was deposited on the surface of unreacted polyester, which was removed from the surface by introducing dimethyl sulfoxide (DMSO). To accelerate the reaction rate, DMSO, CHA, and THF were introduced during the reaction, which has an industrial significance. Depolymerization of polyester was proportional to the reaction time. Depolymerization of polyester was inversely proportional to the particle size of polyester. Analyses of value‐added product (TPHA) and byproducts [EG and BD (1,4‐butanediol)] as well as polyesters were undertaken. A kinetic model is developed, and experimental data simulated with it, which was consistent with the model. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2504–2510, 2006