Isothermal crystallization of metallocene-based polypropylenes with different isotacticity and regioregularity

Three polypropylenes with various isotacticities and regioregularities were prepared with metallocene catalysts at different polymerization temperatures. WAXD results showed that the relative content of γ crystals in polypropylenes increased as isotacticity decreased. It was found that the γ crystal overcame the α crystal and became predominant in polypropylene of low isotacticity and high regioerrors. More γ crystals were also formed at higher crystallization temperatures. The isothermal crystallization kinetics of α and γ crystals were compared and the metastability of these two crystal phases was interpreted in terms of the crystallization kinetics. It was observed that the α crystal has a faster crystallization rate than that of the γ crystal and, thus, higher stability at low temperature. By contrast, the γ crystal tends to have a faster crystallization rate and becomes more stable at high temperature. The metallocene‐based polypropylenes with different isotacticities have similar Avrami exponents. As the content of the γ crystal increases, double melting peaks become more evident. Equilibrium melting temperatures were derived from Hoffman–Weeks analysis and very close equilibrium melting temperatures were obtained, 185.5 and 184.0°C, for two metallocene‐based polypropylenes containing major α crystals and one of 182.5°C for the polypropylene with predominant γ crystals. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3215–3221, 2003