Machining Simulation of Ductile Iron and Its Constituents, Part 1: Estimation of Material Model Parameters and Their Validation

A microstructure-level simulation model was recently developed to characterize machining behavior of heterogeneous materials. During machining of heterogeneous materials such as cast iron, the material around the machining-affected zone undergoes reverse loading, which manifests itself in permanent...

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Veröffentlicht in:Journal of manufacturing science and engineering 2003-05, Vol.125 (2), p.181-191
Hauptverfasser: Chuzhoy, L, DeVor, R. E, Kapoor, S. G, Beaudoin, A. J, Bammann, D. J
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container_end_page 191
container_issue 2
container_start_page 181
container_title Journal of manufacturing science and engineering
container_volume 125
creator Chuzhoy, L
DeVor, R. E
Kapoor, S. G
Beaudoin, A. J
Bammann, D. J
description A microstructure-level simulation model was recently developed to characterize machining behavior of heterogeneous materials. During machining of heterogeneous materials such as cast iron, the material around the machining-affected zone undergoes reverse loading, which manifests itself in permanent material softening. In addition, cracks are formed below and ahead of the tool. To accurately simulate machining of heterogeneous materials the microstructure-level model has to reproduce the effect of material softening on reverse loading (MSRL effect) and material damage. This paper describes procedures used to calculate the material behavior parameters for the aforementioned phenomena. To calculate the parameters associated with the MSRL effect, uniaxial reverse loading experiments and simulations were conducted using individual constituents of ductile iron. The material model was validated with reverse loading experiments of ductile iron specimens. To determine the parameters associated with fracture of each constituent, experiments and simulation of notched specimens are performed. During the validation stage, response of simulated ductile iron was in good agreement with the experimental data.
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source ASME Transactions Journals (Current)
subjects Applied sciences
Condensed matter: structure, mechanical and thermal properties
Cutting
Deformation and plasticity (including yield, ductility, and superplasticity)
Elasticity. Plasticity
Exact sciences and technology
Machining. Machinability
Mechanical and acoustical properties of condensed matter
Mechanical engineering. Machine design
Mechanical properties and methods of testing. Rheology. Fracture mechanics. Tribology
Mechanical properties of solids
Metals. Metallurgy
Physics
Production techniques
title Machining Simulation of Ductile Iron and Its Constituents, Part 1: Estimation of Material Model Parameters and Their Validation
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