Hard Turning: Chip Formation Mechanisms and Metallurgical Aspects

A 100Cr6 (AISI E52100) steel in the hardness range of 180 to 750 HV10 was machined. Quick stop tests were carried out at various hardness values to observe the different chip formation mechanisms. A limit was found between the shearing and cracking chip formation. Experiments on the selected steel a...

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Veröffentlicht in:Journal of manufacturing science and engineering 2000-08, Vol.122 (3), p.406-412
Hauptverfasser: Poulachon, Ge´rard, Moisan, Alphonse L
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creator Poulachon, Ge´rard
Moisan, Alphonse L
description A 100Cr6 (AISI E52100) steel in the hardness range of 180 to 750 HV10 was machined. Quick stop tests were carried out at various hardness values to observe the different chip formation mechanisms. A limit was found between the shearing and cracking chip formation. Experiments on the selected steel at 750 HV10 were carried out at various cutting speeds and feed rates. The “saw tooth chips” obtained were examined geometrically and metallurgically on longitudinal midsections. A relationship has been established between the chip geometry and the cutting conditions. A theoretical study of the chip shape was made, in particular its thickness. The friction stick slip velocities, and the segment apparition frequency were calculated. Each stage of the chip formation could be observed on each micrograph of Q.S.T, especially the crack initiation. A discussion on the apparition of the thin white layers is also proposed. [S1087-1357(00)01502-1]
doi_str_mv 10.1115/1.1285891
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subjects Applied sciences
Cutting
Exact sciences and technology
Metals. Metallurgy
Production techniques
title Hard Turning: Chip Formation Mechanisms and Metallurgical Aspects
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