Development of a combination punch speed and blank-holder fuzzy control system for the deep-drawing process

Development of a combination punch speed and blank-holder fuzzy control system for the deep-drawing process

To improve the productivity and formability of sheet metal having strain rate sensitivity, a new control system using a combination punch speed and blank-holder fuzzy control for the deep-drawing process is proposed. The control algorithm is based on an alternate switch mode system of both blank-hol...

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Veröffentlicht in:Journal of materials processing technology 2002-09, Vol.125, p.440-445
Hauptverfasser: Manabe, Kenichi, Koyama, Hiroshi, Yoshihara, Shoichiro, Yagami, Tetsuya
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Sprache:eng
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Combination punch speed and BHF control
Deep drawing
Fuzzy inference
Sheet metal forming
Strain rate-dependent material
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container_issue
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container_title Journal of materials processing technology
container_volume 125
creator Manabe, Kenichi
Koyama, Hiroshi
Yoshihara, Shoichiro
Yagami, Tetsuya
description To improve the productivity and formability of sheet metal having strain rate sensitivity, a new control system using a combination punch speed and blank-holder fuzzy control for the deep-drawing process is proposed. The control algorithm is based on an alternate switch mode system of both blank-holding force (BHF) and punch speed (SPD) control. A newly developed deep-drawing apparatus with the novel control system achieved on-line simultaneous fuzzy control on both BHF and SPD during the process. The experimental results for a steel sheet show that higher speed deep drawing can be successful at the SPD over 150 mm/min, at which fracture occurred under constant SPD condition. In addition, it was confirmed that the new combination of SPD and BHF fuzzy control system increased high performance productivity with 25% forming time reduction. Cup wall thickness distribution was also improved and deep drawability, beyond that for a constant SPD.
doi_str_mv 10.1016/S0924-0136(02)00363-1
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subjects Combination punch speed and BHF control
Deep drawing
Fuzzy inference
Sheet metal forming
Strain rate-dependent material
title Development of a combination punch speed and blank-holder fuzzy control system for the deep-drawing process
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