Implementation of various bowl designs in an HPDI natural gas engine focused on performance and pollutant emissions

The air-fuel mixture preparation in pilot spray-ignited natural gas engines is primarily dominated by piston bowl profiles and fuel injection strategy. Piston bowl geometry is regarded as the crucial point in controlling engine pollutant emissions. In the present work, the SAGE combustion model was applied coupled with a general reaction kinetic mechanism. The engine model was validated with experimental data achieved from a Cummins ISX 400 engine, and good agreement between predicted and measured in-cylinder pressure and heat release rate was obtained. The influence of various piston bowl designs, including Mexican-hat geometry, double-lip geometry, bow geometry, and toroidal geometry, on the combustion process, engine performance, and pollutant emissions of a high-pressure direct-injection natural gas engine have been studied and analyzed numerically. The present study confirms the benefit of the piston bowl design as a beneficial tool to enhance the performance and pollutant emissions of the pilot diesel-ignited natural gas engine. Results showed that different chamber shapes slightly influence the combustion initiation, and the difference in in-cylinder pressure presents noticeable as the combustion continues. A higher turbulent kinetic energy improves the flow movement and facilitates the mixture formation in the cylinder. However, the combustion behavior is unwished caused by the improper injection angle of natural gas. Increasing the recess depth of combustion chambers reduces NOx formations at the price of sacrificing fuel economy. For the bow combustion chamber design, the NOx emission declined by 31.1%, while the indicated specific fuel consumption increased by 5.5% compared with the original engine. Although the indicated mean effective pressure and specific fuel consumption of the optimal double-lip geometry almost remain the same, NOx emissions can be reduced by 16.7% compared with the base design. [Display omitted] •>Mexican-hat, double-lip, bow, and toroidal combustion chambers for pilot diesel-ignited natural gas engines are proposed.•>Increasing bowl depth is conducive to improving air/fuel mixing and lower emissions.•>Improvement in combustion allowed the bow combustion chamber to reduce HC and CO without altering NOx.•>Double-lip combustion chamber design reduces NOx emissions by 16% without sacrificing engine performance.