Evaluation of the self-assembled functional PPFS-P-AM composite for treating oilfield sewage

Oilfield sewage has a complex composition with large amounts of emulsified oils, polymers and surfactants. Efficient coagulants are required to purify such sewage to meet emissions standards. In this study, oxidized FeSO4·7H2O and NaHCO3were condensed by basic titration and polyferric sulfate phosphate (PPFS) was prepared by the addition of NaH2PO4·2H2O to improve its charge and stability. In addition, by adding modified palygorskite and cationic amylum, a functional polyferric sulfate phosphate, palygorskite and cationic amylum copolymer (PPFS-P-AM) composite coagulant was synthesized through self-assembly, and then used to treat oilfield sewage. The characteristic functional groups and crystal forms of the coagulant were characterized by FTIR and XRD. The zeta potential and radius of gyration (Rh) indicate that the introduction of palygorskite and cationic amylum enhance the charge neutralization and bridging adsorption abilities, respectively. The optimal dosage of cationic amylum is 5% in 80 mg·L−1 PPFS-P-AM, which provides turbidity and oil removal rates of 98% and 94%, respectively. Observation by SEM shows that the micro-morphology of PPFS-P-AM flocs has adendritic distribution with a reticular macromolecular structure that provides good sweeping performance during the sedimentation process. Finally, an analysis of its properties and performance reveals the mechanism by which PPFS-P-AM coagulates oilfield sewage. PPFS-P-AM provides better coagulation than the other studied coagulants via the synergistic effects of reinforced charge neutralization, bridging adsorption and sweeping. [Display omitted] •Functional coagulant PPFS-P-AM is successfully prepared.•PO43− improve polymerization degree and stability.•Modified palygorskite improves the local concentration of the coagulant.•Cross-linked long-chain improves bridging adsorption and sweeping capabilities.