Statistical investigation of the bioprocess conditions of alkali combined twin‐screw extrusion pretreatment to enhance fractionation and enzymatic hydrolysis of bulgur bran

BACKGROUND Bulgur bran (BB) is a potential source for the production of value‐added products such as fermentable sugars and xylooligosaccharides (XOs). In this study, alkali combined twin‐screw extrusion pretreatment was performed and statistically optimized to enhance fractionation and enzymatic hy...

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Veröffentlicht in:Journal of the science of food and agriculture 2022-08, Vol.102 (11), p.4770-4779
Hauptverfasser: Yağcı, Sibel, Sutay Kocabaş, Didem, Çalışkan, Rukiye, Özbek, Hatice Neval
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container_end_page 4779
container_issue 11
container_start_page 4770
container_title Journal of the science of food and agriculture
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creator Yağcı, Sibel
Sutay Kocabaş, Didem
Çalışkan, Rukiye
Özbek, Hatice Neval
description BACKGROUND Bulgur bran (BB) is a potential source for the production of value‐added products such as fermentable sugars and xylooligosaccharides (XOs). In this study, alkali combined twin‐screw extrusion pretreatment was performed and statistically optimized to enhance fractionation and enzymatic hydrolysis of BB. The pretreatment conditions (barrel temperature, screw speed and alkali impregnation) were optimized by Box–Behnken design (BBD) to obtain the highest hemicellulose separation from BB. The obtained fractions were analyzed for the production of fermentable sugars and XOs. RESULTS The results revealed that twin‐screw extrusion of BB performed at 67 °C barrel temperature and 250 rpm screw speed after alkali impregnation at 0.02 g alkali g−1 biomass concentration provided 40.4% higher hemicellulose separation yield compared to the untreated BB. Alkali combined twin‐screw extrusion pretreatment increased the enzymatic hydrolysis yield of BB fourfold, whereas a 13‐fold increase was achieved after the separation of hemicellulose from pretreated BB. Xylose (X1)‐free xylobiose (X2) was the main product after xylanase hydrolysis of hemicellulose fraction. SEM images confirmed the morphological modifications in BB, which were in agreement with the enhanced fractionation performance and the higher enzymatic hydrolysis yield. CONCLUSION The results of this study suggested that pretreatment by alkali combined twin‐screw extrusion followed by alkali extraction could be a reliable and effective process for fractionation of BB and production of fermentable sugars and XOs. © 2022 Society of Chemical Industry.
doi_str_mv 10.1002/jsfa.11837
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In this study, alkali combined twin‐screw extrusion pretreatment was performed and statistically optimized to enhance fractionation and enzymatic hydrolysis of BB. The pretreatment conditions (barrel temperature, screw speed and alkali impregnation) were optimized by Box–Behnken design (BBD) to obtain the highest hemicellulose separation from BB. The obtained fractions were analyzed for the production of fermentable sugars and XOs. RESULTS The results revealed that twin‐screw extrusion of BB performed at 67 °C barrel temperature and 250 rpm screw speed after alkali impregnation at 0.02 g alkali g−1 biomass concentration provided 40.4% higher hemicellulose separation yield compared to the untreated BB. Alkali combined twin‐screw extrusion pretreatment increased the enzymatic hydrolysis yield of BB fourfold, whereas a 13‐fold increase was achieved after the separation of hemicellulose from pretreated BB. Xylose (X1)‐free xylobiose (X2) was the main product after xylanase hydrolysis of hemicellulose fraction. SEM images confirmed the morphological modifications in BB, which were in agreement with the enhanced fractionation performance and the higher enzymatic hydrolysis yield. CONCLUSION The results of this study suggested that pretreatment by alkali combined twin‐screw extrusion followed by alkali extraction could be a reliable and effective process for fractionation of BB and production of fermentable sugars and XOs. © 2022 Society of Chemical Industry.</description><identifier>ISSN: 0022-5142</identifier><identifier>EISSN: 1097-0010</identifier><identifier>DOI: 10.1002/jsfa.11837</identifier><identifier>PMID: 35218014</identifier><language>eng</language><publisher>Chichester, UK: John Wiley &amp; Sons, Ltd</publisher><subject>Box–Behnken design ; bulgur bran ; Design optimization ; enzymatic hydrolysis ; Extrusion ; Fractionation ; Hemicellulose ; Hydrolysis ; Impregnation ; Pretreatment ; Separation ; Sugar ; twin‐screw extrusion ; Xylanase ; xylooligosaccharides (XOs)</subject><ispartof>Journal of the science of food and agriculture, 2022-08, Vol.102 (11), p.4770-4779</ispartof><rights>2022 Society of Chemical Industry.</rights><rights>Copyright © 2022 Society of Chemical Industry</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c3577-66ffaf55620c277e3d3a75d8965b4f4f97fab2de9de99f58f0b950ad2cc2160e3</citedby><cites>FETCH-LOGICAL-c3577-66ffaf55620c277e3d3a75d8965b4f4f97fab2de9de99f58f0b950ad2cc2160e3</cites><orcidid>0000-0001-5985-9539 ; 0000-0002-5689-8521 ; 0000-0001-6543-4086</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://onlinelibrary.wiley.com/doi/pdf/10.1002%2Fjsfa.11837$$EPDF$$P50$$Gwiley$$H</linktopdf><linktohtml>$$Uhttps://onlinelibrary.wiley.com/doi/full/10.1002%2Fjsfa.11837$$EHTML$$P50$$Gwiley$$H</linktohtml><link.rule.ids>314,776,780,1411,27901,27902,45550,45551</link.rule.ids><backlink>$$Uhttps://www.ncbi.nlm.nih.gov/pubmed/35218014$$D View this record in MEDLINE/PubMed$$Hfree_for_read</backlink></links><search><creatorcontrib>Yağcı, Sibel</creatorcontrib><creatorcontrib>Sutay Kocabaş, Didem</creatorcontrib><creatorcontrib>Çalışkan, Rukiye</creatorcontrib><creatorcontrib>Özbek, Hatice Neval</creatorcontrib><title>Statistical investigation of the bioprocess conditions of alkali combined twin‐screw extrusion pretreatment to enhance fractionation and enzymatic hydrolysis of bulgur bran</title><title>Journal of the science of food and agriculture</title><addtitle>J Sci Food Agric</addtitle><description>BACKGROUND Bulgur bran (BB) is a potential source for the production of value‐added products such as fermentable sugars and xylooligosaccharides (XOs). In this study, alkali combined twin‐screw extrusion pretreatment was performed and statistically optimized to enhance fractionation and enzymatic hydrolysis of BB. The pretreatment conditions (barrel temperature, screw speed and alkali impregnation) were optimized by Box–Behnken design (BBD) to obtain the highest hemicellulose separation from BB. The obtained fractions were analyzed for the production of fermentable sugars and XOs. RESULTS The results revealed that twin‐screw extrusion of BB performed at 67 °C barrel temperature and 250 rpm screw speed after alkali impregnation at 0.02 g alkali g−1 biomass concentration provided 40.4% higher hemicellulose separation yield compared to the untreated BB. Alkali combined twin‐screw extrusion pretreatment increased the enzymatic hydrolysis yield of BB fourfold, whereas a 13‐fold increase was achieved after the separation of hemicellulose from pretreated BB. Xylose (X1)‐free xylobiose (X2) was the main product after xylanase hydrolysis of hemicellulose fraction. SEM images confirmed the morphological modifications in BB, which were in agreement with the enhanced fractionation performance and the higher enzymatic hydrolysis yield. 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In this study, alkali combined twin‐screw extrusion pretreatment was performed and statistically optimized to enhance fractionation and enzymatic hydrolysis of BB. The pretreatment conditions (barrel temperature, screw speed and alkali impregnation) were optimized by Box–Behnken design (BBD) to obtain the highest hemicellulose separation from BB. The obtained fractions were analyzed for the production of fermentable sugars and XOs. RESULTS The results revealed that twin‐screw extrusion of BB performed at 67 °C barrel temperature and 250 rpm screw speed after alkali impregnation at 0.02 g alkali g−1 biomass concentration provided 40.4% higher hemicellulose separation yield compared to the untreated BB. Alkali combined twin‐screw extrusion pretreatment increased the enzymatic hydrolysis yield of BB fourfold, whereas a 13‐fold increase was achieved after the separation of hemicellulose from pretreated BB. Xylose (X1)‐free xylobiose (X2) was the main product after xylanase hydrolysis of hemicellulose fraction. SEM images confirmed the morphological modifications in BB, which were in agreement with the enhanced fractionation performance and the higher enzymatic hydrolysis yield. CONCLUSION The results of this study suggested that pretreatment by alkali combined twin‐screw extrusion followed by alkali extraction could be a reliable and effective process for fractionation of BB and production of fermentable sugars and XOs. © 2022 Society of Chemical Industry.</abstract><cop>Chichester, UK</cop><pub>John Wiley &amp; Sons, Ltd</pub><pmid>35218014</pmid><doi>10.1002/jsfa.11837</doi><tpages>10</tpages><orcidid>https://orcid.org/0000-0001-5985-9539</orcidid><orcidid>https://orcid.org/0000-0002-5689-8521</orcidid><orcidid>https://orcid.org/0000-0001-6543-4086</orcidid></addata></record>
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source Wiley Online Library Journals Frontfile Complete
subjects Box–Behnken design
bulgur bran
Design optimization
enzymatic hydrolysis
Extrusion
Fractionation
Hemicellulose
Hydrolysis
Impregnation
Pretreatment
Separation
Sugar
twin‐screw extrusion
Xylanase
xylooligosaccharides (XOs)
title Statistical investigation of the bioprocess conditions of alkali combined twin‐screw extrusion pretreatment to enhance fractionation and enzymatic hydrolysis of bulgur bran
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