Three‐dimensional‐printed intercalary prosthesis for the reconstruction of large bone defect after joint‐preserving tumor resection

Background Joint‐preserving intercalary tumor resection can result in better proprioception and a more normal joint function after reconstruction. However, most reported reconstruction techniques are usually associated with frequent complications. Therefore, the approach of reconstruction following joint‐preserving tumor resection warrants further study. Methods Between September 2016 and October 2018, 12 patients with metaphyseal malignant bone tumors around the knee joint were treated by joint‐preserving intercalary resections with the aid of three‐dimensional (3D)‐printed osteotomy guide plates and reconstructions using 3D‐printed intercalary prostheses. We assessed the accuracy of the resection by comparing the cross sections at the resection plane with 3D‐printed matching surface of the prostheses. The functional outcomes, complications and oncological status were also evaluated. Results All patients were observed for 7 to 32 months with an average follow‐up of 22.5 months. The achieved resection was accurate, with accurate matching between the residual bone and prosthesis. The mean MSTS score was 28 (range, 26‐30). Superficial infection occurred in two patients. Local recurrence was observed in one patient, while pulmonary metastasis was identified in one patient. Conclusions The personalized osteotomy guide plate and prosthesis based on 3D printing technique facilitate joint‐preserving tumor resection and functional reconstruction. However, longer follow‐up and larger sample size are required to clarify its long‐term outcomes. Level of Evidence Level IV, therapeutic study.