Continuous, Ultra-lightweight, and Multipurpose Super-aligned Carbon Nanotube Tapes Viable over a Wide Range of Temperatures

In extreme environments, such as at ultrahigh or ultralow temperatures, the amount of tape used should be minimal so as to reduce system contamination and unwanted residues. However, tapes made from conventional materials typically lose their adhesiveness or leave residues difficult to remove under such conditions. Thus, the development of more versatile, lightweight, and easily removable tapes for applications in such extreme environments has received considerable attention. Here, we report that horizontally superaligned carbon nanotube (SACNT) tapes can be used to provide perfect van der Waals (vdW) interface contacts over a wide range of temperatures (from −196 to 1000 °C), yielding outstanding adhesiveness with specific adhesion strengths up to ∼1.1 N/μg. With a surface density of only 0.5–5 μg/cm2, hundreds of times lighter than the vertically aligned CNT adhesives, the SACNT tapes can be cost-effectively provided in hundreds of meters. They have multipurpose adhesive abilities for versatile materials and are also easily separated from samples even after exposure to extreme temperature regimes. First-principles calculations confirm the mechanism of vdW adhesion and reveal that ultraflat and nanometer-thick SACNT tapes may yield far greater adhesive abilities. These SACNT tapes show great potential for use in mechanical bonding, electrical bonding, and thermal dissipation in electronic devices.