Continuous compression behaviors of selective laser melting Ti-6Al-4V alloy with cuboctahedron cellular structures
Cellular structures often show fluctuating stresses in compression stress-strain curves. Such fluctuating stresses correspond to strut fractures. In this study, the cellular Ti-6Al-4V alloy with cuboctahedron structure was prepared by selective laser melting. The cuboctahedron cellular structures sh...
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description | Cellular structures often show fluctuating stresses in compression stress-strain curves. Such fluctuating stresses correspond to strut fractures. In this study, the cellular Ti-6Al-4V alloy with cuboctahedron structure was prepared by selective laser melting. The cuboctahedron cellular structures showed reduced fluctuations in their compressive stress-strain curves after the initial yielding peak. Their moduli were modulated via the porosity of the structure by changing the strut diameter. A compressive modulus of between 1.3 and 4.868 GPa can be achieved by varying the porosity in the cellular structures between 33% and 84%. Both heat treatment and hot isostatic press (HIP) treatment reduced the fracture strength of the struts during compression due to the conversion of the α′ martensite phase into the more ductile α + β phase. The cellular structure with HIP treatment produced a continuous stress-strain curve during compression, indicating uniform strain distribution behavior. The continuous compressive stress-strain curve can lead to reduced debris formation during compression processes. The deformation showed either bending or stretching mechanisms depending on whether the supports were included along the building direction. The design concepts of cellular structures demonstrated in this study will be valuable in future biomedical applications.
•Continuous compression behaviors of SLM Ti-6Al-4V alloy are shown.•New cuboctahedron strut design reduces layer-wise failure.•Both oblique and in-horizontal-plan struts are needed to distribute applied load.•HIP treatment improves ductility and leads to continuous stress-strain curves.•New design reduces inflammatory response when the implants suffer unexpected force. |
doi_str_mv | 10.1016/j.msec.2019.03.054 |
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•Continuous compression behaviors of SLM Ti-6Al-4V alloy are shown.•New cuboctahedron strut design reduces layer-wise failure.•Both oblique and in-horizontal-plan struts are needed to distribute applied load.•HIP treatment improves ductility and leads to continuous stress-strain curves.•New design reduces inflammatory response when the implants suffer unexpected force.</description><identifier>ISSN: 0928-4931</identifier><identifier>EISSN: 1873-0191</identifier><identifier>DOI: 10.1016/j.msec.2019.03.054</identifier><identifier>PMID: 30948115</identifier><language>eng</language><publisher>Netherlands: Elsevier B.V</publisher><subject>Beta phase ; Biocompatibility ; Biomedical materials ; Building design ; Cellular structure ; Compression ; Compressive properties ; Compressive property ; Compressive Strength ; Cuboctahedron unit cell ; Deformation ; Deformation mechanisms ; Elastic Modulus ; Fracture strength ; Fractures ; Heat treatment ; Hip ; Hot isostatic press (HIP) ; Laser beam melting ; Lasers ; Martensite ; Materials science ; Mechanical properties ; Melting ; Modulus of elasticity ; Porosity ; Selective laser melting ; Strain distribution ; Stress, Mechanical ; Stress-strain curves ; Stress-strain relationships ; Strut design ; Struts ; Surgical implants ; Titanium - chemistry ; Titanium base alloys</subject><ispartof>Materials Science & Engineering C, 2019-07, Vol.100, p.781-788</ispartof><rights>2019 Elsevier B.V.</rights><rights>Copyright © 2019 Elsevier B.V. All rights reserved.</rights><rights>Copyright Elsevier BV Jul 2019</rights><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c421t-45e38b169b638e3fc125a497e335a466dfacc8b3c352038355e1e64941bfd2ff3</citedby><cites>FETCH-LOGICAL-c421t-45e38b169b638e3fc125a497e335a466dfacc8b3c352038355e1e64941bfd2ff3</cites><orcidid>0000-0001-8693-4442</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktohtml>$$Uhttps://dx.doi.org/10.1016/j.msec.2019.03.054$$EHTML$$P50$$Gelsevier$$H</linktohtml><link.rule.ids>315,782,786,3554,27933,27934,46004</link.rule.ids><backlink>$$Uhttps://www.ncbi.nlm.nih.gov/pubmed/30948115$$D View this record in MEDLINE/PubMed$$Hfree_for_read</backlink></links><search><creatorcontrib>Chen, J.K.</creatorcontrib><creatorcontrib>Wu, M.W.</creatorcontrib><creatorcontrib>Cheng, T.L.</creatorcontrib><creatorcontrib>Chiang, P.H.</creatorcontrib><title>Continuous compression behaviors of selective laser melting Ti-6Al-4V alloy with cuboctahedron cellular structures</title><title>Materials Science & Engineering C</title><addtitle>Mater Sci Eng C Mater Biol Appl</addtitle><description>Cellular structures often show fluctuating stresses in compression stress-strain curves. Such fluctuating stresses correspond to strut fractures. In this study, the cellular Ti-6Al-4V alloy with cuboctahedron structure was prepared by selective laser melting. The cuboctahedron cellular structures showed reduced fluctuations in their compressive stress-strain curves after the initial yielding peak. Their moduli were modulated via the porosity of the structure by changing the strut diameter. A compressive modulus of between 1.3 and 4.868 GPa can be achieved by varying the porosity in the cellular structures between 33% and 84%. Both heat treatment and hot isostatic press (HIP) treatment reduced the fracture strength of the struts during compression due to the conversion of the α′ martensite phase into the more ductile α + β phase. The cellular structure with HIP treatment produced a continuous stress-strain curve during compression, indicating uniform strain distribution behavior. The continuous compressive stress-strain curve can lead to reduced debris formation during compression processes. The deformation showed either bending or stretching mechanisms depending on whether the supports were included along the building direction. The design concepts of cellular structures demonstrated in this study will be valuable in future biomedical applications.
•Continuous compression behaviors of SLM Ti-6Al-4V alloy are shown.•New cuboctahedron strut design reduces layer-wise failure.•Both oblique and in-horizontal-plan struts are needed to distribute applied load.•HIP treatment improves ductility and leads to continuous stress-strain curves.•New design reduces inflammatory response when the implants suffer unexpected force.</description><subject>Beta phase</subject><subject>Biocompatibility</subject><subject>Biomedical materials</subject><subject>Building design</subject><subject>Cellular structure</subject><subject>Compression</subject><subject>Compressive properties</subject><subject>Compressive property</subject><subject>Compressive Strength</subject><subject>Cuboctahedron unit cell</subject><subject>Deformation</subject><subject>Deformation mechanisms</subject><subject>Elastic Modulus</subject><subject>Fracture strength</subject><subject>Fractures</subject><subject>Heat treatment</subject><subject>Hip</subject><subject>Hot isostatic press (HIP)</subject><subject>Laser beam melting</subject><subject>Lasers</subject><subject>Martensite</subject><subject>Materials science</subject><subject>Mechanical properties</subject><subject>Melting</subject><subject>Modulus of elasticity</subject><subject>Porosity</subject><subject>Selective laser melting</subject><subject>Strain distribution</subject><subject>Stress, Mechanical</subject><subject>Stress-strain curves</subject><subject>Stress-strain relationships</subject><subject>Strut design</subject><subject>Struts</subject><subject>Surgical implants</subject><subject>Titanium - chemistry</subject><subject>Titanium base alloys</subject><issn>0928-4931</issn><issn>1873-0191</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2019</creationdate><recordtype>article</recordtype><sourceid>EIF</sourceid><recordid>eNp9kb1qHDEUhUVwiDdOXsCFEbhJMxP9jVYCN2bJHxjSOGmFRnMnq0UzWkujDX77aLO2ixSpLojvfFzdg9AlJS0lVH7ctVMG1zJCdUt4SzrxCq2oWvOmvtAztCKaqUZoTs_R25x3hEjF1-wNOudEC0Vpt0JpE-fFzyWWjF2c9gly9nHGPWztwceUcRxxhgBu8QfAwWZIeIJQM7_wvW_kbWjET2xDiI_4t1-22JU-usVuYUjV4yCEEmzCeUnFLaX636HXow0Z3j_NC_Tj86f7zdfm7vuXb5vbu8YJRpdGdMBVT6XuJVfAR0dZZ4VeA-d1SjmM1jnVc8c7RrjiXQcUpNCC9uPAxpFfoA8n7z7FhwJ5MZPPx33sDPW7hjEiZMW5ruj1P-guljTX7SrF6FoJ3YlKsRPlUsw5wWj2yU82PRpKzLERszPHRsyxEUO4IX9DV0_q0k8wvESeK6jAzQmAeouDh2Sy8zA7GHyqVzdD9P_z_wFjPp2r</recordid><startdate>20190701</startdate><enddate>20190701</enddate><creator>Chen, J.K.</creator><creator>Wu, M.W.</creator><creator>Cheng, T.L.</creator><creator>Chiang, P.H.</creator><general>Elsevier B.V</general><general>Elsevier BV</general><scope>CGR</scope><scope>CUY</scope><scope>CVF</scope><scope>ECM</scope><scope>EIF</scope><scope>NPM</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>7QF</scope><scope>7QO</scope><scope>7QQ</scope><scope>7SC</scope><scope>7SE</scope><scope>7SP</scope><scope>7SR</scope><scope>7T7</scope><scope>7TA</scope><scope>7TB</scope><scope>7U5</scope><scope>8BQ</scope><scope>8FD</scope><scope>C1K</scope><scope>F28</scope><scope>FR3</scope><scope>H8D</scope><scope>H8G</scope><scope>JG9</scope><scope>JQ2</scope><scope>KR7</scope><scope>L7M</scope><scope>L~C</scope><scope>L~D</scope><scope>P64</scope><scope>7X8</scope><orcidid>https://orcid.org/0000-0001-8693-4442</orcidid></search><sort><creationdate>20190701</creationdate><title>Continuous compression behaviors of selective laser melting Ti-6Al-4V alloy with cuboctahedron cellular structures</title><author>Chen, J.K. ; Wu, M.W. ; Cheng, T.L. ; Chiang, P.H.</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c421t-45e38b169b638e3fc125a497e335a466dfacc8b3c352038355e1e64941bfd2ff3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2019</creationdate><topic>Beta phase</topic><topic>Biocompatibility</topic><topic>Biomedical materials</topic><topic>Building design</topic><topic>Cellular structure</topic><topic>Compression</topic><topic>Compressive properties</topic><topic>Compressive property</topic><topic>Compressive Strength</topic><topic>Cuboctahedron unit cell</topic><topic>Deformation</topic><topic>Deformation mechanisms</topic><topic>Elastic Modulus</topic><topic>Fracture strength</topic><topic>Fractures</topic><topic>Heat treatment</topic><topic>Hip</topic><topic>Hot isostatic press (HIP)</topic><topic>Laser beam melting</topic><topic>Lasers</topic><topic>Martensite</topic><topic>Materials science</topic><topic>Mechanical properties</topic><topic>Melting</topic><topic>Modulus of elasticity</topic><topic>Porosity</topic><topic>Selective laser melting</topic><topic>Strain distribution</topic><topic>Stress, Mechanical</topic><topic>Stress-strain curves</topic><topic>Stress-strain relationships</topic><topic>Strut design</topic><topic>Struts</topic><topic>Surgical implants</topic><topic>Titanium - chemistry</topic><topic>Titanium base alloys</topic><toplevel>online_resources</toplevel><creatorcontrib>Chen, J.K.</creatorcontrib><creatorcontrib>Wu, M.W.</creatorcontrib><creatorcontrib>Cheng, T.L.</creatorcontrib><creatorcontrib>Chiang, P.H.</creatorcontrib><collection>Medline</collection><collection>MEDLINE</collection><collection>MEDLINE (Ovid)</collection><collection>MEDLINE</collection><collection>MEDLINE</collection><collection>PubMed</collection><collection>CrossRef</collection><collection>Aluminium Industry Abstracts</collection><collection>Biotechnology Research Abstracts</collection><collection>Ceramic Abstracts</collection><collection>Computer and Information Systems Abstracts</collection><collection>Corrosion Abstracts</collection><collection>Electronics & Communications Abstracts</collection><collection>Engineered Materials Abstracts</collection><collection>Industrial and Applied Microbiology Abstracts (Microbiology A)</collection><collection>Materials Business File</collection><collection>Mechanical & Transportation Engineering Abstracts</collection><collection>Solid State and Superconductivity Abstracts</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>Environmental Sciences and Pollution Management</collection><collection>ANTE: Abstracts in New Technology & Engineering</collection><collection>Engineering Research Database</collection><collection>Aerospace Database</collection><collection>Copper Technical Reference Library</collection><collection>Materials Research Database</collection><collection>ProQuest Computer Science Collection</collection><collection>Civil Engineering Abstracts</collection><collection>Advanced Technologies Database with Aerospace</collection><collection>Computer and Information Systems Abstracts Academic</collection><collection>Computer and Information Systems Abstracts Professional</collection><collection>Biotechnology and BioEngineering Abstracts</collection><collection>MEDLINE - Academic</collection><jtitle>Materials Science & Engineering C</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Chen, J.K.</au><au>Wu, M.W.</au><au>Cheng, T.L.</au><au>Chiang, P.H.</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Continuous compression behaviors of selective laser melting Ti-6Al-4V alloy with cuboctahedron cellular structures</atitle><jtitle>Materials Science & Engineering C</jtitle><addtitle>Mater Sci Eng C Mater Biol Appl</addtitle><date>2019-07-01</date><risdate>2019</risdate><volume>100</volume><spage>781</spage><epage>788</epage><pages>781-788</pages><issn>0928-4931</issn><eissn>1873-0191</eissn><abstract>Cellular structures often show fluctuating stresses in compression stress-strain curves. Such fluctuating stresses correspond to strut fractures. In this study, the cellular Ti-6Al-4V alloy with cuboctahedron structure was prepared by selective laser melting. The cuboctahedron cellular structures showed reduced fluctuations in their compressive stress-strain curves after the initial yielding peak. Their moduli were modulated via the porosity of the structure by changing the strut diameter. A compressive modulus of between 1.3 and 4.868 GPa can be achieved by varying the porosity in the cellular structures between 33% and 84%. Both heat treatment and hot isostatic press (HIP) treatment reduced the fracture strength of the struts during compression due to the conversion of the α′ martensite phase into the more ductile α + β phase. The cellular structure with HIP treatment produced a continuous stress-strain curve during compression, indicating uniform strain distribution behavior. The continuous compressive stress-strain curve can lead to reduced debris formation during compression processes. The deformation showed either bending or stretching mechanisms depending on whether the supports were included along the building direction. The design concepts of cellular structures demonstrated in this study will be valuable in future biomedical applications.
•Continuous compression behaviors of SLM Ti-6Al-4V alloy are shown.•New cuboctahedron strut design reduces layer-wise failure.•Both oblique and in-horizontal-plan struts are needed to distribute applied load.•HIP treatment improves ductility and leads to continuous stress-strain curves.•New design reduces inflammatory response when the implants suffer unexpected force.</abstract><cop>Netherlands</cop><pub>Elsevier B.V</pub><pmid>30948115</pmid><doi>10.1016/j.msec.2019.03.054</doi><tpages>8</tpages><orcidid>https://orcid.org/0000-0001-8693-4442</orcidid></addata></record> |
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subjects | Beta phase Biocompatibility Biomedical materials Building design Cellular structure Compression Compressive properties Compressive property Compressive Strength Cuboctahedron unit cell Deformation Deformation mechanisms Elastic Modulus Fracture strength Fractures Heat treatment Hip Hot isostatic press (HIP) Laser beam melting Lasers Martensite Materials science Mechanical properties Melting Modulus of elasticity Porosity Selective laser melting Strain distribution Stress, Mechanical Stress-strain curves Stress-strain relationships Strut design Struts Surgical implants Titanium - chemistry Titanium base alloys |
title | Continuous compression behaviors of selective laser melting Ti-6Al-4V alloy with cuboctahedron cellular structures |
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