Provision of LCI data in the European aluminium industry Methods and examples

Background, aim, and scope The development of robust and up-to-date generic life cycle inventory data for materials is absolutely crucial for the LCA community since many LCA studies rely on these generic data about materials. LCA databases and software usually include within their package such generic LCI datasets. However, in many cases, the quality of these data is poor while the methodology and the models used for their development are rarely accessible or transparent. This paper presents the development of robust European LCI datasets for the production of primary and recycled aluminium ingots and for the transformation of aluminium ingot into semi-finished products, i.e. sheet, foil and extrusion. Materials and methods The environmental data have been collected through an extensive environmental survey, organised among the European aluminium industry, focusing on the year 2005 and covering EU27 countries as well as EFTA countries (Norway, Iceland and Switzerland). From this survey, European averages, i.e. foreground data, have been calculated for the direct inputs and outputs of the various aluminium processes. Using the GaBi software, the foreground data have been combined within LCI models integrating background LCI data on energy supply systems, ancillary processes and materials. For the primary aluminium production (smelters), a specific model for the electricity production has been developed. The methodology for the data consolidation and for the development of the various models is explained as well as the main differences between the new modelling approach and LCI models used in the past. An independent expert has critically reviewed the entire LCI project including data collection, models development, calculation of LCI data and associated environmental indicators. Results As confirmed by the critical review, the new LCI datasets for aluminium ingot production and transformation into semi-finished products have been developed though a robust methodology in full accordance with ISO 14040 and 14044. Most significant environmental data and LCI results are reported in this paper with an emphasis on energy use and the major emissions to air. The full environmental report, including the critical review report and the calculation of environmental indicators for a pre-set of impact categories, is available on the website of the European Aluminium Association (EAA 2008 ). Whenever possible, the updated European averages and the new LCI data are compar