Dependence of magnetic, phase-transformation and microstructural characteristics on the Cu content of Nd–Fe–B sintered magnet

We have investigated the changes in the magnetic, phase-transformation and microstructural properties of Nd–Fe–B sintered magnets as a function of Cu content (0.2–0.5at.%). The coercivity decreased (28.7→27.1kOe) with increasing Cu content without changing the remanence of the magnets under the normal post-sintering annealing (PSA) conditions. Phase-transformation temperature changes of the magnet were observed as the Cu content of the magnet was increased. In the 0.2at.% Cu magnet, the triple junction phase (TJP) and grain boundary phase (GBP), composed of the Cu-enriched C-Nd2O3 phase, were formed. However, in the 0.5at.% Cu magnet, the TJP and GBP were composed of the h-Nd2O3 phase. By considering the dependence of Cu content on the phase transformation, we have modified the 1st-PSA temperature to recover the coercivity. Through our newly established PSA conditions, the TJP and GBP in the 0.5at.% Cu magnet were formed as the C-Nd2O3 phase. As a result, the coercivity of the magnet was noticeably enhanced (27.1→29.4kOe). The reasons for the coercivity deterioration in the high-Cu-content magnet were clarified. The detailed mechanism of the microstructural and magnetic property improvements induced by the modified 1st-PSA condition is discussed. The critical role of Cu in the microstructural changes of Nd-rich TJP and GBP during the PSA is also analyzed based on these results.